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George Jacks Posted on Jan 18, 2019
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Water pump inlet bypass on 99 Dodge Ram 5.2 liter

How to install water pump inlet bypass

1 Answer

Steve Cox

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  • Master 674 Answers
  • Posted on Jan 18, 2019
Steve Cox
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Find the Chilton manual for the year and make of your truck. Most public libraries have copies of these books.

5 Related Answers

Anonymous

  • 512 Answers
  • Posted on Sep 27, 2008

SOURCE: water pump on a 99 dodge grand caravan?

what motor...3.0 liter has a pump driven by the timing belt....3.3 is on the passenger side front lower corner of the timing cover

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Jonah Oneal

  • 14092 Answers
  • Posted on Mar 22, 2009

SOURCE: how do i install a water pump on a 1999 olsdmobile alero 2.4 liter

you need a haynes repair manually.because you have to remove timing chain cover. you have to remove timing chain tensioners.to unload timing chain.because water pump is going to interfere with timing chain housing.you will need a manually . too much to tell you in words.

Anonymous

  • 2 Answers
  • Posted on May 20, 2009

SOURCE: need to get this fixed remove water pump pully on 99' dodge 5.9 liter

You will need a special holding wrench made by "LISLE TOOLS" or "OTC", most tools stores stock it
its fairly cheap, looks like a long thin como wrench, and might com in two pcs, one for fan clutch.
good luck

Anonymous

  • 176 Answers
  • Posted on May 20, 2009

SOURCE: water pump 1996 dodge ram van 318 2500

Before you remove the serp belt, loosen the clutch fan bolts from the water pump. Other wise you will be fighting with them later. Other wise just drain the coolant and remove the pump. I would suggest a new thermostat since the coolant is drained. Make sure the block surface is cleaned of all gasket material and other dirt before installing your new pump. I usually scrape the area with a putty knife and wipe it down with some brake clean on a rag.

Anonymous

  • 3 Answers
  • Posted on Sep 09, 2009

SOURCE: 2004 dodge ram 4.7 liter v8 overheating after

I have a 2004 4.7 dodge ram that the coolant gauge goes to 3/4 when towing my bass boat in the afternoons on hot days,I had the water pump replaced because it was wobbling at the pulley,covered under 7/70 power train.Acouple of weeks later towing again had the same problem,the turn on the heater and all is well after 2 to 3 minutes,replaced thermostat and saved and re-used coolant dealer put in and problem still there.At this point I contacted the techs at the dealer and talked with them and we all agreed radiator.Removed the radiator and took to rad shop and had it checked,found radiator plugging up,Now as to why.The antifreeze that chrysler uses is a HOAT type antifreeze,hybrid organic acid technology,with silicates and friction modifiers,this antifreeze CANNOT BE USED WITH TAP WATER OR WELL WATER OF ANY KIND,as it states in the owners manual.Only 1 dealer in this area apparently knows this but this is not the dealer that i took it to.The silicates in this antifreeze when mixed with the wrong water type will seperate and and become heavier and then start to gel and plug the passages in the radiator.This truck only has 46,443 miles on it and mostly used just to tow the boat.Hope this helps everyone else with this problem.Will be contacting Chrysler about this and the improper repairs that are being performed at their dealerships.Lester [email protected].

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Looking for a diagram of waterpump on a 1999 cadillac deville concours 4.6 liter

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Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Drain the coolant.
  3. Remove or disconnect the following:

    Negative battery cable
Upper fill panel, if equipped
AIR injection control valve, if equipped
Air cleaner
Oil level indicator tube nut, if necessary
Water pump belt cover
Water pump drive beltLower radiator hose
Thermostat bypass hose from the coolant inlet housing
Water pump cover

Remove the water pump by rotating it clockwise using special Tool J 38816-1A (water pump remover/installer).
To install:
Install the water pump with a new O-ring, by turning it counterclockwise using the special tool, until it stops. Torque the water pump to 73 ft. lbs. (100 Nm).

Install or connect the following:

Water pump cover. Torque the bolts to 89 inch lbs. (10 Nm).
Lower radiator hose
Thermostat bypass hose to the coolant inlet housing
Water pump drive belt
Water pump belt cover
Oil level indicator tube nut, if necessary
Air cleaner
AIR injection control valve, if equipped
Upper fill panel, if equipped
Negative battery cable

  • Refill and bleed the cooling system.

  • Run the engine and check for leaks.
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    How to replace a bypass nipple on the water pump housing

    How do I change the bypass hose? - DodgeTalk : Dodge Car Forums ...

    www.dodgetalk.com > ... > 2G Dodge RAM - General Talk
    Mar 9, 2008 - I usually change the bypass hose every time I have the pump off for this very reason. ... Edelbrock ProFlow,52mm TB,180* t-stat,e-fans, pacesetter long tubeheaders, ..... Dodge B-Series Vans 1971 - 2003, Dodge Caravan/Grand Caravan ....DuoWing, Dodge Caravan General Talk, 1, 04-14-2007 09:46 PM ...
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    Need to change water pump in 99 plymouth voyager 3.0 liter

    1. Disconnect the negative battery cable.
    2. Drain the cooling system.
    3. Remove the drive belts. Remove the timing belt covers and the timing belt.
    4. Remove the water pump mounting bolts.
    5. Separate the water pump from the water inlet pipe and remove the water pump.
    6. Inspect the water pump and replace as necessary.

    To install:
    1. Clean all gasket and O-ring surfaces on the water pump and water pipe inlet tube.
    2. Wet a new O-ring with water and install it on the water inlet pipe.
    3. Install a new gasket on the water pump.

    1. Install the pump inlet opening over the water pipe and press until the pipe is completely inserted into the pump housing.
    2. Install the water pump-to-block mounting bolts and tighten to 20 ft. lbs.
    3. Install the timing belt and timing belt covers. Install and adjust the drive belts.
    4. Reconnect the negative battery cable. Fill the cooling system to the proper level with a 50 / 50 mixture of clean, ethylene glycol antifreeze and water.
    5. Run the engine and check for leaks. Top off the coolant level, if necessary.

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    Looking for detialed instructions to replace the water pump on a 1996 Lexus es 300

    REPLACE WATER PUMP.DRAIN THE COOLING SYSTEM.DISCONNECT THE RADIATOR INLET HOSE FROM THE INLET PIPE. REMOVE TIMING BELT FROM THE WATER PUMP PULLEY.REMOVE THE WATER INLET HOUSING AND THERMOSTAT.REMOVE THE MOUNTING BOLTS AND STUDS. LIFT OUT THE WATER PUMP BY CAREFULLY PRYING BETWEEN THE PUMP AND THE CYLINDER HEAD.REMOVEOLD PACKING AND CLEAN THE MOUNTING SURFACES. INSTALL NEW SEAL PACKING TO THE WATER PUMP GROOVE AND NEW O - RING TO THE WATER BYPASS PIPE.INSTALL NEW WATER PUMP TORQUE BOLTS 14 FT LBS.
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    Replace water pump 1995 aurora

    Water Pump REMOVAL & INSTALLATION 3.5L Engine
    1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
    2. Partially drain the cooling system.
    3. Remove or disconnect the following:
      • Water pump pulley bolts, loosen but do not remove at this time
      • Drive belt
      • Idler pulley
      • Water pump pulley
      NOTE: The water pump is attached to the engine with both long and short bolts, be sure to note their locations.
      • Water pump and discard the gasket
      NOTE: Note the locations of the 5 long bolts.
    4. Clean the water pump mounting surface. Fig. 1: Be sure to install the 5 long water pump bolts in the correct locations - 3.5L engine 9300z502.gif
      Fig. 2: Water pump mounting - 3.5L engine 9300z503.gif
      To install: NOTE: Be sure to install the 5 long bolts in the proper locations.
    5. Install or connect the following:
      • Water pump using a new gasket. Torque the bolts to 124 inch lbs. (14 Nm).
      • Water pump pulley
      • Idler pulley. Torque the bolt to 37 ft. lbs. (50 Nm).
      • Drive belt
    6. Refill the cooling system.
    7. Start the engine and check for leaks.
    3.8L Engines
    1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
    2. Disconnect the negative battery cable.
    3. Drain the cooling system.
    4. Remove or disconnect the following:
      • Serpentine belt
      • Heater and bypass hoses from the water pump
      • Water pump pulley
      NOTE: The long bolt can be removed by aligning the bolt head with the frame rail hole.
    5. Install an engine support fixture.
    6. Remove or disconnect the following:
      • Torque axis mount
      • Water pump and discard the gasket
      To install: Fig. 3: Exploded view of the water pump and mounting bolt locations - 3.8L engines 7922xg01.gif

    7. Thoroughly clean all the sealing surfaces.
    8. Apply a thin bead of sealer around the outside edge of the water pump
    9. Install or connect the following:
      • New gasket
      • Water pump. Torque the inlet and outlet side bolts to 29 ft. lbs. (39 Nm) and the remaining bolts to 97 inch lbs. (11 Nm).
      • Torque axis mount
    10. Remove the support fixture.
    11. Install or connect the following:
      • Water pump pulley
      • Water pump hoses
      • Serpentine belt
      • Water pump pulley bolts. Torque the bolts to 115 inch lbs. (13 Nm).
      • Negative battery cable
    12. Refill the cooling system.
    13. Start the vehicle and check for proper operation.
    4.0L Engine
    1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
    2. Disconnect the negative battery cable.
    3. Drain the cooling system.
    4. Remove or disconnect the following:
      • Air inlet duct
      • Water pump drive belt cover
      • Water pump drive belt
      • Lower radiator hose and bypass hose
      • Thermostat housing from the water pump housing
      • Water pump from the water pump housing, by turning the locking ring with a Water Pump Remover/Installer tool J-38816
      To install: Fig. 4: Exploded view of the water pump housing and water pump - 4.0L engine 7922xg02.gif

    5. Install or connect the following:
      • Water pump, seat the locking ring
      • Thermostat housing to the water pump housing
      • Lower radiator hose and coolant bypass hose
      • Drive belt and drive belt cover
      • Air inlet duct
      • Negative battery cable
    6. Refill and bleed the cooling system.
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    Where is heater control valve on 2003 dodge ram pick up

    THERE IS NO HEATER CONTROL VALVE ON THE WATER HOSES. NEW HEATER CORE. INLET LINE right before heater core hot, outlet after core look warm. Burped cooling system 5 times with engine at operating temp. Installed homade burp VALVE right after heater core outlet(high part of hose). Still no heat. Removed water pump, impeller still in good shape not stripped off shaft. Removed heater core hoses flushed water thrue the connections on the block to the water pump INLET and outlet. flushed water thrue heater core and hoses. Going to put it back togeter today. Used known good gauge to check water temp for operating temp in test. 195 f
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    I am trying to locate the starter of my 1998 LS 400 pls. help me.

    The starter is located under the intake manifold on this engine.

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    Need to get this fixed remove water pump pully on 99' dodge 5.9 liter

    You will need a special holding wrench made by "LISLE TOOLS" or "OTC", most tools stores stock it
    its fairly cheap, looks like a long thin como wrench, and might com in two pcs, one for fan clutch.
    good luck
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    How to install a water pump on 99 durango

    1. Clean gasket mating surfaces.
    2. Using a new gasket, install water pump to engine as follows: Guide water pump nipple into bypass hose as pump is being installed. Install water pump bolts Tighten water pump mounting bolts to 40 N·m (30 ft. lbs.) torque.
    3. Position bypass hose clamp to bypass hose.
    4. Spin water pump to be sure that pump impeller does not rub against timing chain case/cover.
    5. Install a new O-ring to the heater hose coolant return tube Coat the new O-ring with antifreeze before installation.
    6. Install coolant return tube and its mounting bolt to engine Be sure the slot in tube bracket is bottomed to mounting bolt. This will properly position return tube.
    7. Connect radiator lower hose to water pump.
    8. Connect heater hose and hose clamp to coolant return tube.
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    Water pump on a 99 dodge grand caravan?

    what motor...3.0 liter has a pump driven by the timing belt....3.3 is on the passenger side front lower corner of the timing cover
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