How to remove 2003 chevy p/u box on passenger side a/c actuator

They are usually behind the centre console and glove box

https://www.google.com/search?q=2006+Chevy+HHR+6%2C+2.4L.+replace+the+blend+door+actuator

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Your ac system has actuated doors control the temperature. Your right side temp actuator has failed. As you can see n this picture from the factory manual. That is called your hvac box or ip carrier. It's under the passenger side of your dash behind the glove box. Number 4 is the air temperature actuator for the right(passenger side) that's your faulty component. Unfortunately it's on top of the hvac box and the only way to access it seems to be by removing the dash and is a lengthy repair.

On most vehicles located on the passenger side near the center in the duct work behind the dash. May be accessible from under the dash or after removing the glove box for left hand drive vehicles.

most door lock actuators are located within the driver door and each of individual doors. Its a small motor about $5.

Sounds like a blend door actuator failure,Might as well replace both sides

Either stuck blend door or a bad blend door actuator motor. It's located under the dash. Remove the actuator and move the door by hand to see if it's binding. If it's free, then the problem is with the actuator or linkage.

Hello: You have a temp actuator that has failed. Set the temp for 90 degrees then check and see which side is blowing cold, the actuator for the driver side is on the center bottom of the heater case, the actuator for the passenger side is on top of the heater case (the dash has to be removed to replace) There is no re-programming for 2003 and back. After replacing the failed actuator you will have to re-calibrate all doors. One other item you can check is open the passenger side front door, remove access panel on end of dash and make sure all connectors are fully connected.

Air Door Actuators Removal & Installation Air Temperature Actuator Air Temperature Actuator Replacement

To Remove:
CAUTION
Do not apply power to the actuator when it is removed from the HVAC module.

1. Remove the instrument panel hush panel.
2. Disconnect the connector from the air temperature actuator.
3. Remove the air temperature actuator mounting screws.
4. Remove the actuator from the HVAC assembly.

To Install:

1. Position the air temperature actuator on the HVAC assembly.
2. Install the actuator mounting screws.
3. Install the electrical connect to the air temperature actuator.
4. Install the instrument panel hush panel.

Right Side Air Temperature Actuator (2003-2007) Right Air Temperature Actuator Replacement

To Remove:
CAUTION
Do not apply power to the actuator when it is removed from the HVAC module.

1. Remove the instrument panel carrier.
2. Disconnect the connector from the right air temperature actuator.
3. Remove the actuator mounting screws.
4. Remove the right air temperature actuator.

To Install:

1. Position the right air temperature actuator on the HVAC assembly.
2. Install the actuator mounting screws.
3. Connect the electrical connector to the actuator.
4. Install the I/P carrier.
5. Calibrate the actuator.

Left Side Air Temperature Actuator (2003-2007) Left Air Temperature Actuator Replacement

To Remove:
CAUTION
Do not apply power to the actuator when it is removed from the HVAC module.

1. Remove the I/P insulator panel.
2. Disconnect the connector from the left air temperature actuator.
3. Remove the actuator mounting screws.
4. Remove the left air temperature actuator.

To Install:

1. Position the left air temperature actuator on the HVAC assembly.
2. Install the actuator mounting screws.
3. Connect the electrical connector to the actuator.
4. Install the I/P insulator panel.
5. Calibrate the actuator.

Mode Actuator Mode Actuator Replacement

To Remove:
CAUTION
Do not apply power to the actuator when it is removed from the HVAC module.

1. Remove the floor air outlet from the floor duct.
2. Remove the center console and center console duct (if equipped).
3. Disconnect the electrical connection at the mode actuator.
4. Remove the mode actuator mounting screws from the HVAC module.
5. Remove the mode actuator with the actuator cam attached.

To Install:

1. Position the mode actuator with the actuator cam to the HVAC module.
   • Align the heater/defroster valve lever with the cam slot
   • Align the A/C valve lever with the cam
2. Install the mode actuator mounting screws.
3. Connect the mode actuator electrical connection.
4. Install the center console duct and the center console (if equipped).
5. Install the floor air outlet duct extension to the floor air duct.
6. Calibrate the actuator.

Air Inlet Actuator/Recirculation Actuator Delphi Recirculation Actuator Replacement (Delphi)

To Remove:
CAUTION
Do not apply power to the actuator when it is removed from the HVAC module.

1. Remove the instrument panel upper trim panel.
2. Remove the instrument panel lower trim panel and glove box assembly.
3. Remove the passenger side air bag.
4. Disconnect the connector from the recirculation actuator.
5. Remove the recirculation actuator mounting screws.
6. Remove the recirculation actuator from the HVAC assembly.

To Install:

1. Position the recirculation actuator on the HVAC assembly.
2. Install the recirculation actuator mounting screws.
3. Connect the electrical connector to the recirculation actuator.
4. Install the passenger side air bag.
5. Install the instrument panel lower trim panel and the glove box assembly.
6. Install the instrument panel upper trim panel.
7. Calibrate the actuator.

Visteon Recirculation Actuator Replacement (Visteon)

To Remove:
CAUTION
Do not apply power to the actuator when it is removed from the HVAC module.

1. Remove the HVAC module assembly.
2. Remove the evaporator core cover from the HVAC module.
3. Remove the recirculation actuator from the HVAC module assembly.

To Install:

1. Position the recirculation actuator on the HVAC assembly.
2. Install the recirculation actuator mounting screws.
3. Install the evaporator core cover to the HVAC module.
4. Install the HVAC module assembly.
5. Calibrate the actuator.

you are having a problem with the blend door actuator on drivers side it is stuck. try placing both in cold position and unhooking battery for a few minutes then hook back up and crank truck up this will trigger the actuators to relaern and sometimes can cause actuator to start working afain

replace right temp door actuator under passenger side of instrument panel