2002 Chevrolet TrailBlazer Logo
Posted on Mar 13, 2009
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Caliber bolts are stuck

The caliber bolts on the back of the brakes are stuck, i need to know how to remove them in order to desperately change brake pads.

  • Greg Bernett
    Greg Bernett May 11, 2010

    Are you having problems breaking them loose? You can't get a turn on them to loosen the bolt?

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Rouand Sido

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Why not spray some wd40. Wait two minutes. Few light strokes with a 1lib hammer and they should come out with an average wrench

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  • Posted on Mar 13, 2009
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I use a mid sized hammer to tap the bolts free at end of allen socket/breaker bar... not hard but enough to shock the fused threads loose

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Greg Bernett

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  • Posted on Mar 13, 2009
Greg Bernett
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If that is the problem...put your allen wrench or socket on the bolt. Then put a CRECENT wrench on that end of your ratchet....you need leverage....trust me, it will break loose.

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you will need to 1st get a caliber turning set from harbor freight, it very cheap maybe 35-40 bucks...you need to raise both rear tires,crank the car put it in neutral so that the electric module releases the brakes from park position,then you disconnect the neg battery term.remove the tires, open the hood,remove the fluid reservoir cap,remove the calibers by the two bolts facing the inside,then remove the pads,then take the caliber tooland lock the two male nipples ends inside the female piston plates(u will see how the fit)now make sure the brace plate of the of the caliber tool is snug and begin turning the tool threaded side clockwise,and the bolt near the plate should be turned counter clockwise and each turn will turn the piston inside the caliber until its all the way flush with the inside of the caliber wall itself...then place the pads inside the caliber rotors are the same as removing from any other car,they may need a good tap with a hammer,some may have one alen head screw.But replace the rotors and pads.Once they are replaced,lower the car,reconnect the neg terminal,put the fluid cap back on,crank the car,pump the brakes and hold the center console lever upuntil the brake light goes off and u will hear the rear brake module engage.Hope this helps!
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1. Properly block both rear wheels at the front in the back of each wheel.
2. Loosen the lug nuts on both front wheels one turn on each nut.
3.Jack up and support the front of the car on Jack stands with the wheels one to 2in. off the ground.
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5.Once the bolts have been removed the caliber should pull straight away from the rotor and spindle assembly .
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7.Use a large see clamp centered between the caliper piston and caliper housing to push the piston all the way back into the caliber cylinder by turing (1 turn at a time) the screw until the piston is flush with the caliber face .
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9. use the reverse procedure to assemble everything back together. Good luck and be safe....
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DONT KNOW HOW TO REMOVE THE BREAK CALIBER

To remove the caliper, you need a torx head tool (can't remember exact size) to remove the two slide pin bolts.(inside the two small rubber boots at each end of caliper) After getting them loose, remove the brake hose, then remove bolts and caliper. (don't loose the two copper washers...if they aren't in the new caliper box you will need them.) Check and see if the caliper retracts easily after it is removed. If it does, the rubber brake hose may have internally failed and is your problem. If piston is very hard to move, get a new caliper. Replace both side brake pads, not just side you are workingon. (recommend both calipers as well but most times it works fine with one.
When replacing, make sure slides are free in calipers and thread pins by hand so that you don't cross thread them. After it's back together bleed front brakes and before moving car step on brake to re-set pistons.
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2004 Chevrolet Silverado Extended Cab brake replacement

jack the truck up and take the passangers tire off. look behind the rotor you should see 2 bolts holding the caliber on to the rotor. loosen those and take them out. from there you should be able pull up on the caliber this will take the caliber and pads off together. take the pads out of the caliber and install the new ones .

BECAREFUL not to twist or bend the caliber to much or you will bend the brake line.....

once you have installed the new brake pads in the caliber. put the caliber back on the rotor. if they will not fit release the bleader valve to release the pressure. than you should be able to slid the caliber back onto the rotor. once you have done that close the bleader valve. reinstall the 2 bolts to hold the caliber in place. put your tie back one. Follow these steps for the other side.

now once that is done. you might want to blead the front breaks.
what you do is have someone help you. fill the brake resiviour with brake fliud. than start your truck.
Have someone in the cab to press the brake. What you want to do is turn the wheel so you can get to the bleader valve. once you can get to it open it up. have the person in the cab other truck press the brake until you see a steady flow of brake fluid coming out of the caliber. once you see that have the pseron press the brake once more and hold it to the floor.
close the bleader valve.

now do the same thing on the other side. But, make sure you check your resivour fluid first.
This is to make sure you don't have any air in the lines. after you are done with both side put it in gear and hit the brake make sure you stop......... If that works go about half the block down and hit the brake again to make sure you stop......
once you have done that and are comfortable with the way the truck stops than ou are good to go and now know how to change the brakes for future refrence..... be aware the back brakes are diffrent.........

let me know when you are ready for the back brakes.
do not blead the front ones if ou intend to do the back brakes afterwarwords......

if you are only doing the front brakes you must blead the the passanger side first......... if you do not have the bolts holding your caliber on than you will have a pin the you will take a hammer to and knock it out that will release them....
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