Welding Tools - Popular Questions, Answers, Tips & Manuals

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P-7 error in miller co2 welding machine

The P-7 error in your Miller XMT 304 CC/CV welding machine indicates that the input voltage is too high, causing the unit to automatically shut down. However, operation will resume when the voltage falls within the acceptable upper range limit (which is 15% above the applicable input voltage). Here are some steps you can take to troubleshoot and address this issue: Check Input Voltage: Verify that the input voltage is within the specified range for your machine. If it exceeds the acceptable limit, consider adjusting the power source or using a different power supply. Inspect Bleeder Resistors: The P-7 error is often related to the side output board, particularly the bleeder resistors. Ensure that these components are functioning correctly. If any of them are faulty, replace them. Examine IGBTs: Inspect the IGBTs (Insulated Gate Bipolar Transistors) on the side board. Even if they appear fine, remove the output board and verify the protection diodes on it. Sometimes, an IGBT may have a damaged base that isn't immediately obvious. Be Cautious: When working on the machine, be extremely careful. There are high voltages (around 325 volts) stored in the large capacitors, which can be fatal if mishandled. Always wear appropriate protective gear and follow safety precautions. The complexity of the device may require expert assistance.
4/1/2024 10:46:16 AM • Miller Welding... • 22 views • 0 helpful votes
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Weller tcp 1iron overheating

There is a bimetalic strip and a magnet that can get stuck in the closed position. Tapping the iron on the end of the bit can release it otherwise a new element will be required.
2/16/2024 8:19:44 PM • Weller Welding... • 30 views • 1 helpful votes
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Miller bobcat 250 engine pictures

https://search.yahoo.com/search?fr=mcafee&type=E210US1494G0&p=Miller+bobcat+250+engine+pictures
2/12/2024 11:47:04 AM • Miller Welding... • 22 views • 0 helpful votes
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Iron Force 95 Welder. It won't start up at all. I'm not sure if it has a fuse, or not. It's an Iron Force 95.

Question edited for clarity. Normally on the back or hidden inside https://www.google.com/search?q=iron+force+95+welder+fuse+location Seems to be an unknown make. Try the link where you live https://www.google.com/search?q=iron+force+95+welder+manual ..
1/6/2024 7:48:37 PM • Welding Tools • 30 views • 0 helpful votes
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Bobcat S185 Skid Steer Loader. I have a S185 Bobcat that I can't start.

Question edited for clarity. If it was running before with no problems, I switch or controller is unlikely to have suddenly failed. The most likely answer is the the mouse wiring repair has caused the fault, bad connection missed connection, misplaced connection. Wiring diagrams. https://www.google.com/search?q=bobcat+s185+wiring+diagram ..
12/26/2023 7:34:49 PM • Bobcat Equipment... • 37 views • 0 helpful votes
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Weller TC202 Power Station With Soldering Pencil TC201. I need wiring for connecting iron to machine please?

Question edited for clarity.

Weller Tech Sheet WTCPR.pdf

University of California San Diego https://neurophysics.ucsd.edu > Manuals Power Unit Size 4-7/16" x 7-3/8" x 3-5/8". Six (6) Foot, 3 Wire Power Cord. 4. *. SOLDERING PENCIL: Soldering Pencil Wattage 48 Watts. Tip Voltage To Ground ... 4 pages

Weller Tech Sheet

UserManual.wiki https://usermanual.wiki > Manual > WTCPRTec... If magnastat switch checks good, check wiring for continuity. Re- fer to schematic. C. TC202/TC202D Power Unit Troubleshooting Guide. (No 24 VAC at Pin 1 ... Vintage unit https://www.google.com/search?q=Tc202+power+unit ..
11/11/2023 3:21:52 AM • Weller Welding... • 32 views • 0 helpful votes
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Miller Dynasty 400. Welding aluminum at 220 amps cutting heels cutting out, saying "weld cables - see owner manual". Why is that, I have a heavy enough torch and it is water cooled?

Question edited for clarity. Try straightening out the cables. Also, Clean and tighten all weld connections (see Section 9-1). Check for and remove anything blocking fan.

Dynasty 400 Maxstar 400

Miller Welding https://www.millerwelds.com > owners-manuals Jan 16, 2017 - An error relate to the weld cables has been sensed. Straighten out or shorten weld cables. [SEE] [O.M.] See Owner's Manual: See. Section 9-4. 68 pages
11/9/2023 6:02:06 PM • Miller Welding... • 31 views • 0 helpful votes
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My clarke 100en will not strike an arch ...is there a wireing diagram that shows were the wires conect inside from the trigger button

To check if there is a signal from the switch on the gun, depress the switch and the wire should start to move out. If it does, the main board has a fault, if it doesn't, it may be a faulty switch.
10/29/2023 3:05:09 AM • Welding Tools • 32 views • 0 helpful votes
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I just got a used spectrum 500 and the ready light is on but I'm getting no arc or air. I tested the button on the torch and it's good. Does anyone have a idea what the problem could be ?

Did you check for switch closure at machine, or just inside handle? Need to verify signal getting to machine
10/15/2023 11:17:19 PM • Spectrum Welding... • 26 views • 1 helpful votes
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Deltaweld 350 with help 700 code ?

https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=&ved=2ahUKEwiJm8Xqtq6DAxUvrokEHSvtAyUQFnoECA4QAQ&url=https%3A%2F%2Fwww.fixya.com%2Fsupport%2Ft29927508-deltaweld_350_help_100_code&usg=AOvVaw1Zz2ud-ECJTvyBdf5Zm-bJ&opi=89978449
6/8/2023 2:51:53 PM • Welding Tools • 524 views • 0 helpful votes
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I have a Lincoln Ranger 250 gas welder it runs but it won't strike a arc where should I start looking for the problem?

If your Lincoln Ranger 250 gas welder is running but not striking an arc, there could be a few potential issues causing this problem. Here are some steps you can take to troubleshoot the issue: 1. Check the welding leads and connections: Ensure that the welding leads are securely connected to both the welder and the workpiece. Make sure the connections are tight and free from corrosion or damage. 2. Check the electrode/ground clamp connections: Inspect the electrode holder and ground clamp connections for any loose or damaged parts. Ensure that the electrode holder is securely gripping the welding electrode. 3. Check the welding electrode: Examine the welding electrode for any signs of damage or wear. Replace the electrode if it appears worn out, as it may not strike an arc effectively. 4. Check the power source: Verify that the power source to the welder is adequate. Ensure that the welder is receiving the correct voltage and that the power source is providing sufficient power. 5. Check the welding settings: Review the welding settings on the welder to ensure they are appropriate for the type and thickness of the metal you are working on. Adjust the settings if necessary. 6. Check the welding environment: Make sure you are operating in a clean and well-ventilated area. Remove any contaminants or debris from the workpiece and ensure good contact between the workpiece and the ground clamp. 7. Check the welder's internal components: If the above steps do not resolve the issue, it may be necessary to inspect the internal components of the welder. This requires expertise and should be performed by a qualified technician. Contact a professional repair service or the manufacturer for assistance. Remember, safety is crucial when working with welding equipment. Always follow proper safety precautions and wear appropriate protective gear, such as welding gloves and a welding helmet, to protect yourself from potential hazards. These might help
5/21/2023 2:48:47 PM • Lincoln Welding... • 152 views • 0 helpful votes
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I have a Miller Synco Wave 350 DX TIG/arc welder but my Remote 14 is not reading my pedal. I checked the pedal and its good. I turned welder off unplugged the pedal, turned welder back on.

Based on the information provided, it seems that there may be an issue with the Remote 14 connection on the Miller Synco Wave 350 DX TIG/arc welder. Here are some steps that can be taken to troubleshoot the issue: 1. Check the Remote 14 connection: Make sure that the Remote 14 connector is securely plugged into the welder. If it is loose or not fully connected, this could cause issues with the pedal not being recognized. 2. Check the pedal connection: Ensure that the pedal is properly connected to the Remote 14 connector. If it is not plugged in all the way or if there is any damage to the cable, this could cause issues with the pedal not being recognized. 3. Check for error codes: The Miller Synco Wave 350 DX TIG/arc welder has a built-in diagnostic system that can display error codes if there is an issue with the machine. Check to see if any error codes are displayed and refer to the user manual for troubleshooting steps. 4. Contact Miller customer support: If none of these steps resolve the issue, it may be necessary to contact Miller customer support for further assistance. In summary, if your Remote 14 is not reading your pedal on your Miller Synco Wave 350 DX TIG/arc welder, you should check the connections, look for error codes, and contact customer support if necessary.
5/5/2023 5:06:13 AM • Miller Welding... • 98 views • 0 helpful votes
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I'm losing weld output on Miller Deltaweld 452

Ck here about the 9th post dowm on this site.... https://app.aws.org/forum/topic_show.pl?tid=13917
5/30/2023 1:10:03 PM • Miller Welding... • 36 views • 1 helpful votes
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Miller XMT 456 CC/CV displaying HELP-8

4/12/2023 9:43:04 AM • Miller Welding... • 81 views • 0 helpful votes
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Marquette Model 64 Farm Welder wiring diagram please?

Question edited for a lot more clarity, 'make model (what it is)' in the correct order. The thing about Speech to Text, is that you MUST go back through it and add punctuation or it all runs into one sentence. I did that for you as well into what I think you thought you were saying! This is an antique from the early 1950s. There is a picture of the inside wiring here https://weldingweb.com/vbb/threads/703256-Old-Marquette-Welder-wiring-question Manual for a Model 60 and 60C https://www.ebay.com/itm/115540831572 More here https://www.google.com/search?q=Marquette++Model+64+Farm+Welder+wiring+diagram ..
3/19/2023 1:22:46 PM • Welding Tools • 54 views • 0 helpful votes
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Campbell Hausfeld flux core 80 wire feed welder wiring diagram

limited info generic answer notify manufacturer or online search using make and model
3/4/2023 4:55:08 PM • Campbell... • 75 views • 0 helpful votes
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I have a Hobart 251 mig welder and when I turn it on the wire comes out of the the gun and won't stop till I shut it off ?

If the wire feed on your Hobart 251 MIG welder won't stop when you turn it on, there could be a few possible causes. Here are a few things to check:
  1. Check the trigger on the MIG gun: Make sure that the trigger on the MIG gun is not stuck or damaged. If the trigger is stuck in the "on" position, it will cause the wire to continuously feed.
  2. Check the wire feed motor: The wire feed motor could be faulty or jammed, causing the wire to feed continuously. Try disconnecting the wire feed motor from the welder and see if the wire still feeds. If it does not, then the motor is likely the problem.
  3. Check the wire spool: Make sure that the wire spool is installed correctly and is not jammed or tangled. If the wire is not feeding smoothly from the spool, it could cause the wire to feed continuously.
  4. Check the wire feed control settings: Ensure that the wire feed control settings are set correctly. If the wire feed speed is set too high, it could cause the wire to feed continuously.
If none of these solutions resolve the issue, it may be best to contact a qualified technician or the manufacturer for further assistance.
3/2/2023 2:03:05 AM • Hobart Welding... • 60 views • 0 helpful votes
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