SOURCE: MIG wire is always hot without pulling trigger
Check your manual, there are a lot of mig units on the market that are alway "Live" alternatively, the relay has either shorted or you have wirering problem on the switch.
SOURCE: looking for a heat and wire setting chart for
open the lid were u replace the wire it shud be on the underside of the lid
SOURCE: I HAVE A LINCOLN 175
Hello, do you have the welding tip in the nozzle? This tip provides the proper grounding of the electrode wire.
SOURCE: my mig wire melts inside base unit when trigger is pulled
The above information is not correct.
The entire wire is polarized by the tip during normal operation, making the entire supply of wire is polarized to whichever polarity is selected. The cabinet of the welder is usually bonded to the output, and so therefore is the spindle on which the reel is kept.
You are using a spool that has the wire anchored on the outside of the reel, rubbing on the spindle assembly, and making a sliding contact.
Put an insulator between them. A circle of thick cardboard (not corrugated) with a hole in the center can work well, as do plastic lids- Cottage cheese, tub of grease...
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