When in a pinch I have used a business card to set the gap, remember close will advance timing further will retard timing, unless you are a long way from the flywheel gap most likely not the issue but will affect spark intensity. Most likely bad pickup coils or weak magnets which requires flywheel replacement.
SOURCE: I have no spark 2000 KTM 125 sx
Before going to the CDI system go ahead and check the kill switches including the side stand switch, with an Ohmmeter. How good is the battery? Check the fuses. Check the wiring harness. Are all wires clean and with a solid connection? Any abraded wires? Check the operation of the ignition switch with a volt ohmmeter. Is the bike in neutral and the neutral light is lit up?
You can download a free PDF factory service manual by going to the website below >
http://www.carlsalter.com/motorcycle-manuals.asp
The manual should tell you in detail how to test the CDI and other electrics.
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SOURCE: no spark 110cc engine wont start
Check the fuses. Next, check for spark but with a new spark plug. How good is the battery? If needed, add water to the battery cells enough to cover the top of the cell plates.Try a jump start from your car battery. Is the kill switch on? Check the operation of the ignition switch with a volt ohmmeter. You should be getting power into and out of the ignition switch.
If the bike doesn't start and run properly check the side stand kill switch. It kills the engine so that you don’t start out with the side stand down. Broken or out of adjustment, it would kill the spark. Check for a broken wire at the switch or coupler. Get a service manual and check out the electrical section. Some bikes have a diode integrated into the turn signal relay. Try moving the kill switch by hand. If that doesn’t work then wire a jumper around the switch to bypass it. If that doesn’t work, check out the relay.
Check the wiring harness. Did a wire come unplugged? Are all wires clean and with solid connections? Any abraded or pinched wires? Is the bike in neutral and the neutral light is lit up? If no neutral light, check the neutral switch and neutral switch wire on center casing.
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SOURCE: 1983 yamaha xj 650 no spark already changed the
SOURCE: I have a 1991 Kawasaki JS 550sx, No spark
that box will not work on the newer bike they are different . you need to not mismatch stuff on the bike you will coast you more money taking cheap rout need right part hope this helps
SOURCE: no spark put on a new cdi box coil good and a new
hi,sounds to me like your cdi pickup unit has failed,i am not 100% certain but this will be located on the end of the crankshaft behind one of the enginecovers,there could be two other possibilities,motox bikes are notorious for breaking wires so check the wiring from the cdi sender unit to the cdi box and the coil,also check your "off"button it may be stuck in the "kill" position..hope this helps..cheers ian
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