2000 Dodge Caravan Logo
peter gutierrez Posted on Mar 09, 2009
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199 dodge caravan 3.3 tensioner

Need help to replace the serpintine belt on my 1999 dodge grand caravan. tried the belt per the diagram on the engine compartment
but i could not get the tensioner down far enough to put the belt over the pully. tried two belts that were matched with the one that came off.
now the tensioner pully bolt has gotten striped and it looks like i have to replace the tensioner. does anyone have the procedure to remove and replace the tensioner? if so please help.

  • Anonymous Mar 22, 2009

    same prob.

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DaBarber

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My best result is by putting the belt on the idler pulley last.

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Edit a video on this job. That is right you do not have to remove the alternator! You go in from underneath. Here’s a video on the job that I made about a week ago.Works for 1998, 1999, 2000 & 2001 Dodge Caravan’s, town and country and grand Voyager’s. https://youtu.be/CrG8vBuy4xE
199 dodge caravan 3.3 tensioner - 3_26_2020_1_40_34_am.jpeg

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  • Posted on Mar 09, 2009
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Route the belt over the big pulley first as you route to the rest of the pulleys the last one should be to the tension pulley guide the belt half way on the tension pully pull the belt with your hand as if the belt is turning with engine. make sure belts in the groves of each pulley.

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  • Posted on Mar 09, 2009
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Yes you must jack the vehicle up put it on jack stands for safety, and around the power steeirng pump under neath you will see the nut that is holding it you will need a long extension and a swivel.
should be 15, 14, or 13 mm
when installing the belt itself, you must put it on the idler pulley last that is the other smooth pulley, otherwise it will be a bear to get on. good luck.

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1994 Dodge Grand Caravan. Does anyone know what could cause the serpentine belt on a Dodge Grand Caravan to come off every time it rains?

Tensioner badly adjusted or pulleys are misaligned.

Take it back to the shop and ask them to fix the tension under the repair warranty.

There should be enough tension that the belt can't jump the pulleys. There is a small chance is is misrouted.

https://www.2carpros.com/diagrams/dodge/grand-caravan/1994

https://www.google.com/search?q=94+dodge+grand+caravan+serpentine+belt+diagram

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1998 dodge grand caravan serpentine belt directions,diagram 3.3 ltr

0900c1528003c191.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 11: Accessory drive belt adjustment-3.3L and 3.8L engines
All of the belt driven accessories on the 3.3L and 3.8L engines are driven by a single serpentine belt. The belt tension is maintained by am automatic tensioner.

  1. Disconnect the negative battery cable.
  2. Raise the front of the vehicle and safely support it with jackstands.
  3. Remove the right front splash shield.
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  5. Remove the belt and install a replacement.
  6. Proper belt tension is maintain by the dynamic tension.
  7. Install the right front splash shield. Lower the front of the vehicle.
  8. Connect the negative battery cable
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Serpentine belt on my 1999 Dodge Grand Caravan (3.8L engine) has slipped off twice in last 6 months when the road is wet and I make an aggressive turn. Can I convert to a grooved tensioner and idler...

There are 'solution kits' available for this issue. It involves replacing the tensioner pulley and the idler pulley and installing a double sided belt. They are available from Gates, Continental, and AC Delco at RockAuto at the link.
http://www.rockauto.com/en/catalog/dodge,1999,grand+caravan,3.8l+v6,1354069,belt+drive,belt+drive+component+kit,10660
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I am wanting serpintine belt diagram for a 1993 dodge caravan 3.3 6cyl

ccessory Drive Belt 85611042.gif

Accessory drive belt adjustment-3.3L and 3.8L engines
Click to Enlarge

All of the belt driven accessories on the 3.3L and 3.8L engines are driven by a single serpentine belt. The belt tension is maintained by am automatic tensioner.

  1. Raise the front of the vehicle and safely support it with jackstands.

  2. Remove the right front splash shield.

  3. Release tension by rotating the tensioner clockwise.

  4. Remove the belt and install a replacement.

  5. Proper belt tension is maintain by the dynamic tension.

  6. Install the right front splash shield. Lower the front of the vehicle.

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Serpintine belt replacement

OK, click on the link below to be directed to a full size photo of your belt routing diagram.

2000 Grand caravan Serpentine Belt Routing

Please rate and have a great day:)
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go to gates.com and click on the Part Locator & Interchange link on the left, enter your vehicle information, look down and click the camera icon next to the serpintine belt, this is a diagram of how to route it. These engines have a tensioner pulley, it has a 3/8" square drive hole in it to release the tension on the belt, I start at the crankshaft and loop around leaving the tensioner for last, hope this helps, let me know
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Worn belt on a 2002 Dodge Grand Caravan

should not have to remove anything you just put a wrench on the belt tensioner and it moves over. then remove and replace the belt. make sure you draw a belt diagram first if there isn't one under the hood.

hope this helps.
please rate good.

If you need further help, reach me via phone at https://www.6ya.com/expert/mark_445a24324be9eb03

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How to replace serpentine belt for 2000 Dodge Grand Caravan?

Mine fell off twice so far once when going through snow and other was going through rainstorm had to use jack wrench to pry down and slip on belt which was hard to do and don't advise you to try. Ok the pulley directly under the alternator and in the middle of 3 other pulleys is the one that is the tensioner. To do this right use a 15 millimeter or 5/8 socket or open end wrench, the longer the handle the better so you can get good leverage maybe you have a pipe to slide over handle. There is a diagram of the way the belt goes on under the hood. I have a 2000 Dodge Grand Caravan
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What engine do you have? The 3.3 and 3.8 engines have a single serpentine belt, and a belt tensioner, so no adjustment is needed. Did you replace the tensioner, and want to know how much to torque it? countrycurt0
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