1993 Suzuki GSX 750 F (Katana) Logo

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Anonymous Posted on Mar 20, 2011

I'm trying to adjust my floats on my 93 gsx 750 carburetors but I need to know what's the measurements for the float level....

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tombones

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  • Master 3,567 Answers
  • Posted on Mar 20, 2011
tombones
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This is from a factory manual, please rate my answer. Thanks >>> I'm trying to adjust my floats on my 93 gsx 750 - tombones49_7.gif

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You will need to remove the float bowl. Some carburators will have a carbon coated plastic float, if the coating gets scratched, the float will sink, causing your problem. If it's a hollow metallic float, it can get a hole in it, and sink. If the float is good, then the rubber seal that the float pushes up when the float bowl starts to fill with gas is leaking. This can be caused by debris between the valve seat and the valve, or the rubber is cracked or hardened. In any case, usually there is 4 screws on the rounded bottom of the carburators, remove them and you will see the float. If it doesn't float in a bowl of gasoline, it needs repaired or replaced. If the small rubber seal the float moves is cracked or deformed, it needs replaced. There may just be a tiny bit of debris between the float valve and the seat that needs removed. Good luck. None of this is very expensive.
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What is the float adjustment on the carb I know how I just need the measurement on it

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The float level and float drop are both measured with the gasket in place. Having said that, here are the following measurements.

Float level is measured between the edge of the float seam and the formerly mentioned gasket. This measurement is 1/2" on a 2 bbl. and 1 21/64" on a 4 bbl. for the primary and 1 3/8" on the secondary.

The float drop is measured from the bottom edge of the float as it's hanging from the pivot, to the gasket.

The 2 bbl. is 1 29/32" and the 4 bbl. is 1 19/32" on the primary and 1 3/16" on the secondary.

These measurements and instructions come from a 1965 Chilton Auto Repair Manual as that's the only reference I have.

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Some floats have the copper/metal notch for the adjustment of fuel level.
- Take the carburetor assembly out.
- Remove the fuel bowls.
- Place the carburetor assembly with the floats upward towards yourself.
- Float level gauge and active data list (taken from the workshop manual) is required to carry out the adjustment. But you can simply adjust the float level correctly without any gauge.
- Hold the carburetor assembly at your eye level in such a way that the carburetor No. 1 is in front of you. Behind is No. 2 carburetor, then behind is No. 3 and then the No. 4. Or we can say that the carburetor No. 1 hides the carburetors 2, 3, and 4.
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I have a 1982 Virago 750 that I just did a carb rebuild to. To set the float levels I built a jig from wood that simulates the position of the carbs when mounted on the bike. This jig clamps into my bench vise. I created a fuel supply using a small funnel and a piece of fuel hose mounted above the level of the carbs.. After that all you need is a short length of transparent fuel hose to attach to the drain on the bottom of the float bowl to provide the visual indication of the float setting. Now you are ready to set up the float levels on your bench. This is way easier than trying to set them up in the bike.

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