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You will need to remove the float bowl. Some carburators will have a carbon coated plastic float, if the coating gets scratched, the float will sink, causing your problem. If it's a hollow metallic float, it can get a hole in it, and sink. If the float is good, then the rubber seal that the float pushes up when the float bowl starts to fill with gas is leaking. This can be caused by debris between the valve seat and the valve, or the rubber is cracked or hardened. In any case, usually there is 4 screws on the rounded bottom of the carburators, remove them and you will see the float. If it doesn't float in a bowl of gasoline, it needs repaired or replaced. If the small rubber seal the float moves is cracked or deformed, it needs replaced. There may just be a tiny bit of debris between the float valve and the seat that needs removed. Good luck. None of this is very expensive.
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https://www.youtube.com/watch?v=aiexehn33kg
Oct 9, 2013 - Uploaded by Mike Nixon
How to adjust a carburetor's float level. ... Motorcycle Mikuni CV Carburetor Cleaning for Suzuki, Honda, Yamaha Tutorial - Duration: 30:56.
The float level and float drop are both measured with the gasket in place. Having said that, here are the following measurements.
Float level is measured between the edge of the float seam and the formerly mentioned gasket. This measurement is 1/2" on a 2 bbl. and 1 21/64" on a 4 bbl. for the primary and 1 3/8" on the secondary.
The float drop is measured from the bottom edge of the float as it's hanging from the pivot, to the gasket.
The 2 bbl. is 1 29/32" and the 4 bbl. is 1 19/32" on the primary and 1 3/16" on the secondary.
These measurements and instructions come from a 1965 Chilton Auto Repair Manual as that's the only reference I have.
- Now days some carburetors are produced which are fixed and no adjustment is provided.The float is made up of whole plastic like material.
Some floats have the copper/metal notch for the adjustment of fuel level.
- Take the carburetor assembly out.
- Remove the fuel bowls.
- Place the carburetor assembly with the floats upward towards yourself.
- Float level gauge and active data list (taken from the workshop manual) is required to carry out the adjustment. But you can simply adjust the float level correctly without any gauge.
- Hold the carburetor assembly at your eye level in such a way that the carburetor No. 1 is in front of you. Behind is No. 2 carburetor, then behind is No. 3 and then the No. 4. Or we can say that the carburetor No. 1 hides the carburetors 2, 3, and 4.
- Examine carefully the floats of all the individual carburetors be parallel to the surface of the carburetor where the float bowl face is seated and tightened.
- Adjust the float level by bending the float notch towards the needle valve (to decrease the float level and to raise the float) or away from the needle valve to increase the float level (to lower the float).
YOU CHECK FLOAT LEVEL LOOKING AT THE SIGHT GLASS ON THE RIGHT OF THE CARBURETOR.FUEL LEVEL SHOULD ALIGN WITH THE DOT ON THE SIGHT GLASS.IF THE LEVEL IS ABOVE OR UNDER THE DOT THE CARBURETOR HAS TO BE DISASSEMBLED.TO SET FLOATS REMOVE AND INVERT THE AIR HORN UNTIL THE FLOAT ARM JUST TOUCHES THE NEEDLEVALVE OR THERE IS ABOUT 0.1 mm OR 0.004 INCH CLEARANCE BETWEEN THEM.MEASURE THE DISTANCE BETWEEN THE BOTTOM OF THE AIR HORN GASKET INSTALLED.AND THE CENTER OF THE BOTTOM OF THE FLOAT.THE DISTANCE SHOULD MEASURE 36.4 mm 1.39 - 1.47 INCH. ADJUST BY TURNING THE NEEDLE VALVE SEAT.BE CAREFUL NOT TO ALLOW THE VALVE SEAT TO PROTRUDE FROM THE SEAT ATTACHING BOSS.WHICH WOULD ALLOW THE VALVE TO FALL.IF THIS IS THE CASE BEND THE FLOAT ARM SLIGHTLY UNTIL PROPER CLEARANCE CAN BE OBTAINED.WHEN CARBURETOR IS INSTALLED CHECK FLOAT LEVEL BY LOOKING INTO THE CARBURETOR FLOAT SIGHT GLASS I MENTION IN INFORMATION ABOVE.IF YOU HAVE A 1487cc AND 1600cc CVCC MODELS WITH THE KEIHIN 3 BARREL CARBURETOR.THIS WOULD DEALERSHIP JOB.THIS TYPE IS HARD TO ADJUST.
you put it on the float base and allow the float to drop down and read the gauge where the float is read the top of the oppiste side where the float is hinged.
I have a 1982 Virago 750 that I just did a carb rebuild to. To set the float levels I built a jig from wood that simulates the position of the carbs when mounted on the bike. This jig clamps into my bench vise. I created a fuel supply using a small funnel and a piece of fuel hose mounted above the level of the carbs.. After that all you need is a short length of transparent fuel hose to attach to the drain on the bottom of the float bowl to provide the visual indication of the float setting. Now you are ready to set up the float levels on your bench. This is way easier than trying to set them up in the bike.
Make sure that the jig is set up so that the carbs sit as level as possible across the pair and that they sit as close to the natural position in the bike in the lengthwise position when the bike is sitting level.
The process of setting up these floats can be very tedious, be patient. It may require that the float bowls be removed multiple times to get it correct (I replaced the philips head machine screws with allen head screws to make this easier). Printed instructions for the procedure look for a certain fuel level setting plus or minus 1mm. This kind of tolerance can be quite difficult to get when the only adjustment you have to work with is to bend the metal tang on the float assembly.
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