2003 Harley Davidson FLHR Road king Logo

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Tami Mote Casselman Posted on Sep 12, 2019
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Inner primary 2003 Harley Davidson FLHR Road king

I bought a 03 road king 88 and had to replace the inner primary cover. I have bought 2 and both are 1/2” bigger on the bolt pattern on the transmission side. Any suggestions @

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Gregg Mahin

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  • Harley Davidson Master 66,744 Answers
  • Posted on Mar 02, 2021
Gregg Mahin
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Hi, Tami for this scenario you will need your service manual that has all fastener torque specs -fluid capacities and a wiring diagram on the back pages, parts fiche, and owners manual if you can not find the best tool you ever bought for your Harley, despair not, for a mere zero $0 you can download another one.
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http://www.mediafire.com/file/l5830e520i0teac/2003+Harley+Davidson+Touring+Models+Service+Manual.pdf
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https://serviceinfo.harley-davidson.com/sip/service/document/90023;jsessionid=ySiaEzyyl74EfF5Yl-d98IdY_rE99OuA4jUqklp0.ca94b453292f?highlight=2003+touring&openProcedure=b8b83540-a5d3-48f8-9ebd-dec5efe55ff2&baseUrl=%2Fcontent%2Fdocument%2Fview%3Fid%3D90023
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2 Related Answers

Anonymous

  • 216 Answers
  • Posted on Nov 21, 2008

SOURCE: 1998 harley davidson softail custom primary cover bolt pattern

Are u asking for the torque sequence for the outer primary cover ?

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ultrat

Mot Smith

  • 500 Answers
  • Posted on Aug 16, 2011

SOURCE: inner primary case bolts- torq in lbs and bolt

Id ask here 2,,,, good guys...http://harleytalking.com/login.php?do=logout&logouthash=1313501436-eb7a83064e08c13f62cc323a7bbce4a8d217cd8d

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1995 Harley Davidson FLHR Road King. Makes a clunky noise when I put into to 1st and 2nd gear. Also feels if bike wants to not go?

Question edited for clarity and full year make and model.
Question moved to correct category from 'Road Motorcycles'.

Clunk noises when shifting are caused by badly adjusted clutches and slack primary chains and final drive belts.

Clutch
https://www.google.com/search?q=1995+Harley+Davidson+FLHR+Road+King+adjust+clutch

Primary Chain
https://www.google.com/search?q=1995+harley+davidson+flhr+road+king+adjust+chain+tension

'not wanting to go', could be a few things, but starts with checking the spark plugs, following by cleaning the carburetor.
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2004 Harley Davidson FLHR - FLHRI Road King inner primary torque sequence @

Torque sequence? OR Torque specs? I dont believe theres a specific torque sequence on the inner but the outer there is > Just google it
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Replace drive belt 2003 harley road king

this is a pretty big job, the whole primary needs to come off, clutches, compensating sprocket, and inner primary. you need to unbolt the swingarm, remove the left side isolator, unbolt left shock, carefull sneak the belt between the trans housing and swingarm. If you wanna tackle this yourself. your are gonna need a manual, there are alot of specs to follow. you really need to look closely at the 3 transmission seals, any wetness, i would change them, i usually change them all anyway. you need to change the inner primary seal and starter shaft seal while you're in there.
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Change a drive belt

to change the final drive belt on your Road King, you must pull the entire primary off. The outer primary cover, the clutch and primary chain, the inner primary, and the starter must come off. Then, you have to remove the rear wheel, remove the shocks, and pull the swing arm out as well. It's a major job.

Good Luck
Steve
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