Suzuki VS 800 Intruder - Recent Questions, Troubleshooting & Support

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1986 Suzuki VS 700 Intruder will not start

Troubleshooting a 1986 Suzuki VS 700 Intruder That Won't Start The VS 700 Intruder is a classic, but like any machine, it can have its moments. Let's break down some potential causes and solutions to get you back on the road: Initial Checks: Battery: Voltage: Use a multimeter to check the battery voltage. It should read around 12.4 volts or higher. If it's low, charge the battery and try again. Connections: Ensure the battery terminals are clean and tight. Corrosion can hinder proper current flow. Fuel: Level: Obvious but crucial, make sure you have enough fuel in the tank. Quality: Old or contaminated fuel can cause starting issues. Consider draining and refilling with fresh fuel. Fuel valve: Ensure the fuel valve is turned to the "ON" position. Kill switch: Verify the kill switch is in the "RUN" position. Deeper Dive: If the basics check out, let's delve into more specific areas: 1. Ignition System: Spark plugs: Check for spark. Remove a spark plug, reconnect the plug wire, and ground the plug against the engine while cranking. You should see a strong, blue spark. If not, the spark plugs might be fouled, worn, or there could be an issue with the ignition coil or wires. Ignition coil: Inspect the coil for any visible damage or cracks. A multimeter can be used to test the coil's resistance according to the manufacturer's specifications. 2. Fuel System: Fuel filter: A clogged fuel filter can restrict fuel flow. Try replacing the fuel filter. Carburetor: The carburetor might be dirty or require adjustment. Cleaning or rebuilding the carburetor might be necessary. This can be a complex task, so consider seeking professional help if you're not comfortable with it. Fuel pump: If the bike has a fuel pump, ensure it's functioning correctly. Listen for the pump priming when the ignition is turned on. 3. Electrical System: Fuses: Check all fuses related to the ignition and fuel system. Replace any blown fuses. Wiring: Inspect the wiring for any loose connections, damage, or corrosion, especially around the battery, ignition coil, and kill switch. Additional Considerations: Starter motor: If you hear a clicking sound when trying to start, the starter motor might be faulty or the solenoid could be sticking. Neutral safety switch: Ensure the bike is in neutral. A faulty neutral safety switch can prevent the engine from starting. Compression: Low compression can cause starting problems. This could indicate worn piston rings or other internal engine issues. Seek Professional Help: If you're unable to identify or resolve the issue yourself, don't hesitate to consult a qualified motorcycle mechanic. They have the expertise and tools to diagnose and repair complex problems. Remember to provide as much detail as possible about the symptoms, any recent work done on the bike, and the troubleshooting steps you've already taken. This will help in pinpointing the cause and getting your VS 700 Intruder running smoothly again.
4/24/2024 8:09:07 AM • Suzuki VS 800... • Answered 3 hours ago
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Suzuki VS 800 Intruder won't start unless jumped.

Question edited for full make and model names. Question moved to model category. Could be a bad relay and they are easy enough to rest. The problem with bikes is corrosion. Involved in starting, is the battery, the battery connections, the starter button, the relay, and the starter solenoid and its connections. Break all the connections, clean with a wire brush until shiny, smother them with Vaseline and do them back up. Vaseline stops oxidization and also transmits electricity. Ideas in this link from owners regarding corrosion. https://www.google.com/search?q=Suzuki+VS+800+Intruder+won%27t+start+unless+jumped ..
5/6/2023 1:05:59 AM • Suzuki VS 800... • Answered on May 06, 2023
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Wiring diagram. For a 1997 Suzuki 800 Intruder

Wiring diagram in the service manual, Page 633.

Wiring Diagram - Suzuki 1997 VZ800 Service Manual

ManualsLib https://www.manualslib.com > ... > Service manual Suzuki 1997 VZ800 Manual Online: Wiring Diagram.
3/19/2023 12:49:04 AM • 1997 Suzuki VS... • Answered on Mar 19, 2023
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Need manual and diagram for 2000 Suzuki intruder 800

buy the shop manual for now and next time.
1/30/2023 2:47:56 PM • Suzuki VS 800... • Answered on Jan 30, 2023
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Suzuki Intruder VS 800. Ignition button is frozen. I can't get start switch to click on, no starting noise or engine crank.

Question edited for clarity. Question moved from Cars and Trucks to Make Model category. It appears to be a known issue. https://www.google.com/search?q=Suzuki+Intruder+VS+800.+Ignition+button+is+frozen ..
10/23/2022 11:33:11 PM • Suzuki VS 800... • Answered on Oct 23, 2022
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How to change spark plugs on vs800

18mm deep well plug socket is too thick to use inside the head
9/10/2022 8:21:50 PM • 1999 Suzuki VS... • Answered on Sep 10, 2022
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2002 Suzuki Intruder Motorcycle, garaged. At random will start BUT backfires, misfires, electric flashes on and off then engine dies and stays dead. Dealer is stumped.

There are 4 version of the 2002 Suzuki Intruder Motorcycle. Please always include full 'year make model (size)'. It sounds like you need a new dealer! All the bigger bikes have a diagnostic port. Likely to be a sensor involved in ignition, or the ECM itself. It does appear to be a known issue. https://www.google.com/search?q=2002+intruder+starts+and+dies ..
6/23/2022 4:40:12 PM • 2002 Suzuki VS... • Answered on Jun 23, 2022
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On my 1989 Suzuki Intruder my radiator coils and my fan doesn't come on

Question moved from Suzuki Cars to correct category. It sounds like the coolant temperature sensor has failed. Make sure you get the right one, there are many flavours of 'Intruder' 800 to 1400! https://www.google.com/search?q=1989+suzuki+intruder+coolant+temperature+sensor+location ..
4/25/2022 5:20:24 PM • 1998 Suzuki VS... • Answered on Apr 25, 2022
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Free 1995 Suzuki Intruder 800vs Service Manual

Daverm18 if you wouldn't mind emailing me a copy of the manual i'd be in your debt. [email protected]
thank you, Michael
6/1/2021 8:09:41 PM • 1995 Suzuki VS... • Answered on Jun 01, 2021
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1999 suzuki intruder hydraulic clutch

yes, WHAT ABOUT IT?? GOD ABOVE, WHAT.
5/29/2021 8:08:22 PM • 1994 Suzuki VS... • Answered on May 29, 2021
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1995 suzuki 800 intruder looses amps back fires and dies

i would be looking at the voltage regulator,if the regulator is faulty the alternator will not be replacing the voltage that the bike needs to keep running
5/2/2021 4:35:16 AM • 1995 Suzuki VS... • Answered on May 02, 2021
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2002 vs 800 suz. I am trying to remove the

It sounds like it may be!
8/29/2019 12:35:12 AM • 2002 Suzuki VS... • Answered on Aug 29, 2019
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Fuel pump PSI 1986 Suzuki VS 800 Intruder

Should be 28-30 psi
6/30/2019 2:07:43 PM • 1995 Suzuki VS... • Answered on Jun 30, 2019
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2003 Suzuki VS 800 Intruder engine bogging

Hi,before you start takeing the carbs appart just check that the ignition timeing is ok,
3/16/2019 12:48:44 AM • 2003 Suzuki VS... • Answered on Mar 16, 2019
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