kawasaki Motorcycles - Popular Questions, Answers, Tips & Manuals

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I have a 2002 Kawasaki Mean Streak 1500 I'm customizing it can the rectifier be moved so it's not just hanging there.

Absolutely, the rectifier on your Kawasaki Mean Streak 1500 can be repositioned during a customization project. The rectifier is a crucial part of the motorcycle's electrical system, converting alternating current (AC) from the stator into direct current (DC) to charge the battery and power the bike's electrical components. While relocating the rectifier, it's important to consider a few key factors:
  1. Space and Mounting: Assess the available space on the motorcycle to find a suitable location for the rectifier. Ensure that the new position allows for proper mounting and secure attachment without interfering with other components or the bike's functionality.
  2. Heat Dissipation: The rectifier generates heat during operation, so it's essential to relocate it to an area with adequate airflow for cooling. Mounting it in a well-ventilated area helps prevent overheating issues.
  3. Wiring and Connections: When moving the rectifier, ensure that the wiring can be appropriately rerouted to reach its new location. Take care to maintain proper electrical connections and ensure a secure, stable wiring setup.
  4. Protection: Consider adding protective measures, such as shields or guards, to safeguard the relocated rectifier from road debris, water, or other potential hazards.
Modifying the placement of the rectifier may require custom brackets, mounts, or fabrication work to secure it in the desired location. It's crucial to execute the relocation carefully, maintaining proper electrical connections and ensuring the rectifier's safety and functionality. If you're not confident in performing these modifications yourself, consulting a professional motorcycle mechanic or technician with experience in customizations can be highly beneficial. They can offer guidance, expertise, and ensure that the modifications are carried out safely and effectively.
12/15/2023 3:53:13 AM • kawasaki... • 695 views • 3 helpful votes
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1984 Kawasaki KLT 250, 3 wheeler ATV. Looking for tips, it is idling fine but when fuel is applied it's backfires out the exhaust and the carburetor.

It is is firing out of the carb and the exhaust, the timing must be off, but also slipping. Is the flywheel tight? https://www.google.com/search?q=1984+kawasaki+klt+250+backfiring+problem ..
1/14/2024 4:34:42 AM • kawasaki... • 48 views • 0 helpful votes
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Looking replacement batteries for kawasaki 21.6 volt batteries part # 691221

eBay is the only place and there is only one. https://www.ebay.com/itm/266382749570 Or direct from China https://power-tool-batteries.en.made-in-china.com/product/tqRnSCOglNhK/China-Kawasaki-Power-Tool-Batteries-21-6V-Replacement.html Or you can open it up and solder in the individual NiCad cells. Better to replace with NiMH. This is probably why they don't exist, RECALL on the charger. https://www.cpsc.gov/Recalls/2007/alltrade-tools-recalls-power-tool-battery-chargers-due-to-burn-and-laceration-hazards ..
11/8/2023 11:31:38 PM • kawasaki... • 47 views • 0 helpful votes
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2004 Kawasaki Eliminator 125. What causes a lack of fire at the plug? It has fired up once or twice but not like it should. New plug, new coil, getting power to the CDI but not to the plug?

Question edited for clarity and add maker. Question moved from 'Power Motorcycles' to model category. Various idea here. Best thing is to get it to a motorcycle electrician for diagnosis. It could be the trigger sensor connected to the CDI. They are critical for the gap. https://www.google.com/search?q=eliminator+125+no+spark Service Manual https://manualzz.com/doc/6314061/kawasaki-eliminator-125-service-manual ..
11/11/2023 8:51:59 PM • kawasaki... • 37 views • 0 helpful votes
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How to bypass kill switch?

4/10/2023 9:30:28 AM • kawasaki... • 514 views • 3 helpful votes
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Kawasaki ZZR600. Does anyone know the correct torque settings for the clutch spring bolts? thanks, Greg

Question edited for clarity. Question moved to model category. ZZRrocket · #8 · Mar 1, 2006 Just got off the phone with my service manager at my local Kawasaki dealership. "She" looked up the torque wrench setting for the clutch spring bolts. Its the same as a 2000-2002 ZX6R and 2005-2006 ZZR600. Torque- Clutch Spring Bolts: 8.8 N-m (0.90 kgf-m, 78 in-lb) Service Manual http://zx6.us/docs/Haynes%20ZX600D-E%20-Service%20Manual.pdf Kawasaki ZX600 (ZZ-R600 & Ninja ZX-6) Service and Repair ...zx6.ushttp://zx6.us > Haynes ZX600D-E -Service Manual PDF. A book in the Haynes Service and Repair Manual Series. All rights reserved. ... Kawasaki. The Green Meanies by Julian Ryder. Kawasaki Heavy Industries. 243 pages
7/1/2023 11:43:55 AM • kawasaki ZZR 600... • 44 views • 0 helpful votes
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I have a 2002 Kawasaki Mean Streak 1500 can't find the fuse for the break light can anyone help

I'm assuming you have already checked the actual bulb is still OK? The bike uses a 'twin element' bulb so the tail light element might still work but the brake light element has blown. It's designed to be two bulbs in one so it takes up less space.On a lot of vehicles some electrical features share a fuse and only some of them are marked on the fuse box lid. Has anything else stopped working? On some Kawasaki bikes the brake light shares a fuse with the horn and the tail light so if the fuse has blown all three won't be working. Check the fuse labelled as the Horn to see if that has 'Popped'.*NOTE* ONLY replace fuses with one of the SAME Amp rating as lower 'A' fuses will blow and higher 'A' fuses won't protect your electrics.Bulbs and fuses are usually cheap to buy so you could replace them anyway before thinking it's going to be a 'Big' repair.
3/27/2023 11:22:43 AM • kawasaki... • 486 views • 1 helpful votes
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Kawasaki ZX130 Kaze - Still looking for service manual please.

We are in North America, so this link might work better for you than it does for me. I can only find a Parts Catalogue and an Owner Manual. https://www.google.com/search?q=kawasaki+kaze+zx130+service+manual ..
6/9/2023 5:38:42 AM • kawasaki... • 62 views • 0 helpful votes
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2015 Kawasaki KLX140L. How to set timing on it please?

Question edited for clarity. Let's give it is full name and toss in some CAPS. Question moved from Computers to model category. https://www.google.com/search?q=Kawasaki+KLX140L.+How+to+set+timing ..
3/28/2023 8:47:24 PM • 2015 kawasaki... • 66 views • 0 helpful votes
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I have a zzr 600 zzr kawasaki and all at once it quit firing could you please help?

If your Kawasaki ZZR600 suddenly stopped firing, there are several possible reasons for this. Here are some troubleshooting steps you can take to identify and resolve the issue:
  1. Check the battery: A weak or dead battery can prevent the engine from starting. Make sure the battery is fully charged and has a voltage of at least 12.5 volts.
  2. Check the spark plugs: The spark plugs may be fouled, worn out, or damaged. Remove the spark plugs and inspect them for signs of wear or damage. If necessary, replace the spark plugs.
  3. Check the ignition system: The ignition coils, ignition module, and wiring may be faulty. Use a multimeter to test the resistance of the coils and check the wiring for continuity. Replace any faulty components as needed.
  4. Check the fuel system: The fuel filter may be clogged, the fuel pump may be faulty, or there may be a problem with the fuel injectors. Check the fuel pressure and flow, and inspect the fuel filter and injectors for any signs of clogging or damage.
  5. Check the carburetor (if applicable): If your ZZR600 has a carburetor, it may be dirty or clogged. Remove the carburetor and clean it thoroughly with carburetor cleaner.
  6. Check the camshaft timing: If the camshaft timing is off, the engine may not fire properly. Check the timing marks and adjust the camshaft if necessary.
If none of these steps resolve the issue, you may need to take your ZZR600 to a qualified mechanic for further diagnosis and repair.
2/23/2023 2:17:50 PM • kawasaki... • 41 views • 0 helpful votes
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My Kawasaki ZZR600 started just firing every now and then, but now not firing at all?

Question edited for clarity.Question moved to model category.It could be anything, plugs, coils, CDI, battery, fuse, broken wiring, fuel supply. There is help in the linkhttps://www.google.com/search?q=Kawasaki+ZZR600+no+spark..
2/27/2023 12:12:06 AM • kawasaki ZZR 600... • 36 views • 0 helpful votes
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Someone stole my motorcycle and destroyed the ignition switch how do I hotwire Kawasaki EX250.

Normally you can't because the ignition is electronic and has an immobilizer. Just buy a new switch or you will have it stolen again. https://www.google.com/search?q=kawasaki+ex250+replacement+ignition+switch ..
1/19/2023 11:22:08 PM • kawasaki... • 55 views • 0 helpful votes
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Ive bought a z 750 ltd usa import. thers a wiring block coming out of headlamp with 9 pins. ive got nothing for it to go into. whats missing ?

IT IS NOT A CAR, MOVED TO KAWASAKI.so you said import as in motorcycle is made in Japan sure it was or did you mean imported the USA version of a motor cycle to say Canada? you do know lighting laws not the same world wide right?even wire colors too, cars and motorcycles have custom harnesses for each country on earth exported japan to where ever. so lamp is wrong? or the harness is wrong.? gee even both wrong is possible. buy the shop service manual and buy parts for your country to match.
2/8/2023 4:35:47 PM • kawasaki Z 750... • 33 views • 0 helpful votes
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2000 kawasaki kdx 220r engie oil is coming out of a over flow hose on the carb when running

There could be several reasons why oil is coming out of the overflow hose on your Kawasaki KDX 220R. Some possible causes include:
  1. Overfilled oil tank: If the oil tank is overfilled, oil can get forced out of the overflow hose when the engine is running.
  2. Worn or damaged oil seals: If the oil seals in the engine or transmission are worn or damaged, oil can leak out of the engine and into the carburetor, where it can then be forced out of the overflow hose.
  3. Clogged or damaged oil cooler: If the oil cooler is clogged or damaged, it can cause excess oil to build up in the engine, which can then be forced out of the overflow hose.
It's important to identify and address the cause of the oil leak as soon as possible, as running the engine with excessive oil can cause serious damage. I recommend taking your bike to a mechanic for a thorough inspection and repair.
1/9/2023 10:15:51 AM • kawasaki... • 56 views • 0 helpful votes
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1991 kawasaki voyager radio works but very very low volume

If your 1991 Kawasaki Voyager radio is working, but the volume is very low, there could be a few possible causes for this issue. Here are a few troubleshooting steps you can try:
  1. Check the volume level on the radio itself. Make sure that the volume is turned up all the way and that the mute function is not enabled.
  2. Check the volume level on any external devices (such as a smartphone or MP3 player) that may be connected to the radio. Make sure that the volume on these devices is turned up as well.
  3. Check the wiring and connections for the radio. Make sure that all of the connections are secure and that there are no damaged or frayed wires.
  4. Check the speakers for the radio. Make sure that the speakers are properly connected and that there is no damage to the speakers or the wiring.
  5. If the volume is still low after trying these steps, it's possible that there may be an issue with the radio itself. In this case, you may need to have the radio repaired or replaced.
12/28/2022 10:00:47 AM • kawasaki... • 67 views • 0 helpful votes
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