Removal of intake manifold for 05 saturn 2.2 engine

pat murray

• 293 Answers
• Posted on Oct 23, 2008

SOURCE: 1998 chevy tahoe 5.7 intake manifold removal

http://www.autozone.com/shopping/repairGuide.htm?pageId=0900c1528008effd
this should help

SOURCE: intake manifold cover

remove oil cap steam an it should just lift off

SOURCE: vacuum leak

mine is doing the same, it's your pcv receptor on the manifold. that hard plastic cover is actually part of the intake itself, if it "came off" it would cut your intake in half. that seem seals the two halfs together. you gotta pull the whole intake off and replace it... or jimmy rig it.

SOURCE: I need to remove the upper intake manifold from my

First off, you need to label all of the electrical and vacuum lines connecting to the intake manifold. This will make reassembly much easier. Then, there is a torque sequence to be used during disassembly and reassembly.
This image is of the TIGHTENING SEQUENCE. Reverse this to take the manifold off. This is important so that the upper intake manifold is not warped at all, which would decrease the quality of the seal. Be careful during disassembly and reassembly to avoid bending any lines or tubes. If things are in your way, disconnect them rather than pushing them to the side. This will avoid pinching inner linings which cannot be seen visually.

As for the gaskets, (as far as I am aware), Chrysler's (Dodge's) official stance on the manifold gaskets is that they are reusable. However, this is if they ALL look good under close inspection. Any tears, "melting", or other damage means the gaskets should all be replaced. They are not expensive, and I believe they all come as a set including both upper and lower gasket sets. Personally, I would recommend replacing them regardless. This would be a good preventative step to help extend the life of the vehicle. Also be sure to check the cooling line O-rings and replace them as necessary, following the criteria above.

Good luck and I hope this helps, even though I see it is a bit late.

SOURCE: changing out spark plugs on a 1994 vw jetta. i can

You have to remove the upper intake manifold. You'll need to unbolt it and disconnect the hoses and connectors and move it enough out of your way. It would also be suggestable to get a new gasket for the upper intake manifold, increase the old on breaks or comes a part, during removal.