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Carl Polite Posted on Jan 16, 2019

The fuel line connected to the fuel regulator keeps bursting. I have replaced it several times. Two days ago I had a machanic remove and clean out the fuel tank and replace the fuel pump filter.

Thought that solved the problem but didn't. Had to drive home with fuel blowing back on the windshield. Before the last work was done it would ride smooth for short periods and then loose pressure as engine power and start skipping and hesitating! I am desperate for help its my little hunting truck!

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Douglas Schoonover

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  • Posted on Jan 16, 2019
Douglas Schoonover
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Hello, what is the pre and post pump pressures? Im guessing that you have a high volume high pressure pump being regulated down to a very low pressure perhaps? Without more information about the specific application and pressures it will be hard to go farther but maybe this will point you in the right direction?

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1helpful
3answers

1995 isuzu pickup wont start sometimes

Fuel Pressure Regulator is located on the fuel rail.


1. Disconnect the negative battery cable.

2. Properly relieve the fuel system pressure.

3. Remove the air cleaner outlet tube(s).

4. Remove any necessary components to access the pressure regulator.

5. Disconnect the vacuum hose from the pressure regulator.

6. Remove the pressure regulator attaching screws.

7. Remove the pressure regulator from the fuel rail.

To Install

8. Discard the O-rings on the pressure regulator and replace them with new ones.

9. Lubricate the O-rings with clean engine oil.

10. Install the regulator into the fuel rail and tighten the retaining screws.

11. Connect the vacuum hose to the regulator.

12. Install any components removed to access the regulator.

13. Install the air cleaner outlet tube(s).

14. Connect the negative battery cable.

0helpful
1answer

Need Instructions on replacing fuel regulator on 1987 chevys10 pick up 2.8

Fuel Pressure Regulator - REMOVAL & INSTALLATION(see Figures 1, 2, 3, 4, 5 and 6)
  1. Relieve fuel system pressure. Disconnect the negative battery cable.
  2. Clean dirt and grease from the regulator retaining ring.
  3. If equipped with a bolt on-type pressure regulator, remove the fuel return line from the return tube by squeezing the tab and pulling it off.
  4. Disconnect the vacuum line from the regulator.
  5. If equipped with a bolt on-type regulator, perform the following:
    1. Remove the regulator attaching bolt(s)/screw(s) from the bracket.
10_1_2011_3_13_11_am.jpg
Image LINK

Fig. 1: Remove the 2 fuel pressure regulator-to-rail attaching bolts (fuel rail removed from vehicle)

  1. If equipped with a snapring-type regulator, perform the following:
    1. Remove the snapring from the regulator.
  2. Wrap a towel around the regulator to catch any fuel that may escape. Remove the regulator from the fuel rail using a twisting and pulling motion.
10_1_2011_3_16_21_am.jpg
Image LINK

Fig. 2: ... then remove the regulator by using a twisting and pulling motion
  1. If equipped with a bolt on-type pressure regulator, disconnect the fuel return tube assembly from the pressure regulator.
  2. Cover all openings with masking tape to prevent dirt entry. If the regulator is being reused, inspect the filter screen, if equipped, for contamination. If contamination exists, replace the filter screen

10_1_2011_3_18_32_am.jpg

Image LINK

Fig. 3: Exploded view of the regulator mounting on the fuel rail - VIN K engine shown

10_1_2011_3_20_13_am.jpg

Image LINK
Fig. 4: Some regulators, such as this 1995 VIN L, are secured with a mounting bolt
  1. If further disassembly is necessary, perform the following:
    1. Remove the small regulator O-ring.
    2. Remove the regulator filter screen.
    3. Remove the large regulator O-ring.
    4. Remove the O-ring back-up.

10_1_2011_3_26_12_am.jpg

Image LINK

Fig. 5: Exploded view of the regulator housing (1), small O-ring (2), filter screen (3), large O-ring (4), O-ring back-up (5), regulator (6) and snapring (7)To install:
  1. If the regulator was disassembled, perform the following:
Lubricate all O-rings with clean engine oil prior to assembly.
    1. Install a new regulator O-ring back-up and large O-ring.
    2. Install the regulator filter screen.
    3. Install the small regulator O-ring.

  1. If the regulator is not being replaced with a new one, lubricate new O-rings with clean engine oil, then position them on the old regulator.
10_1_2011_3_28_18_am.jpg

Image LINK

Fig. 6: If the regulator is not being replaced, remove and discard the old O-rings
  1. If necessary, connect the fuel return tube to the pressure regulator and secure with the retaining nut. Tighten the nut to 13 ft. lbs. (17 Nm).
  2. Install the regulator into the regulator housing and seat with even pressure.
    1. Install the snapring or retaining bolt(s)/screw(s), as applicable.
  3. Attach the vacuum line to the regulator.
  4. If removed, connect the fuel return tube to the pressure regulator.
  5. Connect the negative battery cable.
  6. Turn the ignition switch ON and OFF to allow fuel pressure back into system. Check for leaks.
Hope helps.
0helpful
1answer

How to replace fuel pressure regulating valve

1991-94 Models - REMOVAL & INSTALLATION
  1. Remove the air intake tube and resonator assembly.
  2. Properly relieve the fuel system pressure.
  3. Remove the bolts from the fuel line clip.
  4. Using a 15 / 16 in. (24mm) backup wrench to prevent damage to the inlet port and bracket, disconnect the fuel inlet and return lines from the pressure regulator/fuel rail assembly.
If difficulty is encountered accessing the fuel return line nut, loosen and/or remove the fuel supply and rail attachment fasteners.
  1. Disengage the fuel pressure regulator vacuum hose.
zjlimited_1134.jpg

Fig. 6: Disengage the fuel pressure regulator vacuum hose

zjlimited_1135.jpg

Fig. 7: Use a suitable wrench to loosen ...

  1. Remove the regulator assembly attaching screw, then remove the regulator assembly. Plug the regulator port in the fuel rail with a clean rag to prevent system contamination.
zjlimited_1136.jpg

Fig. 8: ... and remove the mounting screw from the pressure regulator/fuel rail assembly

zjlimited_1137.jpg

Fig. 9: Remove the fuel pressure regulator assembly from the fuel rail
  1. Do not remove the O-ring from the retainer in the pressure regulator fuel outlet, unless it is damaged and requires replacing. Always remove and discard the O-ring from the fuel inlet.
To install:
  1. Lubricate the new fuel inlet O-ring and, if necessary, the new outlet O-ring with clean engine oil, then install the O-ring(s) in the pressure regulator assembly.
  2. Position the regulator assembly to the fuel rail. Coat the threads of the attaching bolt with LoctiteĀ® 242 or an equivalent threadlock, then install the bolt and tighten to 106 inch lbs. (12 Nm).
  3. Connect the fuel pressure regulator vacuum hose.
  4. Connect the fuel inlet and return lines, then tighten the lines to 133 inch lbs. (15 Nm) using a backup wrench to prevent port damage.
  5. Cycle the ignition switch to prime the fuel system, then start the engine and check for fuel leaks.
  6. Turn the ignition OFF and install the air intake tube and resonator assembly.

Hope this helps (remember to rate and comment this answer).
0helpful
1answer

Im gonna rplace the fuel pressure regulator. In the haynes manuel it says that you need to remove the fuel rail. Ive asked a few people and they said they dont think it is necassary it is an 03 impala. ...

Not sure why Haynes says to do that. below is instructions from autozone.com, and none of the engines require the fuel rail to come off. That said, if you have the 3.4, you may need to pull the upper intake manifold.


Removal & Installation The need to work as cleanly as possible cannot be over-emphasized. Even the smallest amount of dirt, if allowed into the fuel pressure regulator and/or the fuel rail, will find its way to the fuel injectors. The nozzle openings of the injectors are very small. Keep hands and tools clean. Clean the areas to be disconnected with a suitable solvent. Carefully cover open fittings and connections to keep out foreign material. Dirt in the injectors almost guarantees a clogged fuel injector and engine performance problems.

3.4L (VIN E) Engines

  1. Disconnect the negative battery cable.
  2. Relieve the fuel system pressure.
  3. Remove the upper intake manifold assembly.
  4. Disconnect the vacuum line from the pressure regulator.
  5. Remove the regulator retaining screw and remove the retainer bracket. Using a clean shop cloth to catch fuel spillage, carefully pull the regulator from the fuel rail. Twist the regulator slightly while removing to ease removal. Discard the O-ring.

    0996b43f802307fd.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Exploded view of the fuel pressure regulator mounting-3.4L (VIN E) engines


To install:
  1. Clean all parts well. DO NOT use shop compressed air to test or clean a fuel pressure regulator. Clean the fuel pressure regulator screen, if necessary. DO NOT immerse the fuel pressure regulator in a solvent bath or it will be damaged.
  2. If the filter screen has been contaminated, it should be removed and the pressure regulator replaced.
  3. Lubricate a new pressure regulator O-ring with clean engine oil and install on the regulator inlet.
  4. Install the fuel return pipe to the regulator.
  5. Install a new retainer and spacer bracket into the slot on the fuel rail and install the pressure regulator to the fuel rail. Tighten the fuel return line nut to 13 ft. lbs. (17 Nm).
  6. Connect the vacuum line to the pressure regulator and install the retainer screw. Tighten to 76 inch lbs. (8.5 Nm).
  7. Inspect and verify that the retainer and spacer bracket is engaged in the slots in the fuel rail. Grasp and pull on the regulator to ensure that it is properly seated.
  8. Install the upper intake manifold.
  9. Connect the negative battery cable.
  10. Inspect for leaks using the following procedure:
    1. Turn the ignition switch to the ON position for 2 seconds.
    2. Turn the ignition switch to the OFF position for 10 seconds.
    3. Turn the ignition switch to the ON position again.
    4. Inspect all areas for fuel leaks.

3.8L Engines
  1. Disconnect the negative battery cable.
  2. Relieve the fuel system pressure.
  3. Clean any dirt from the fuel pressure regulator retaining ring.
  4. Remove the vacuum hose from the pressure regulator.
  5. Remove the snaprings. Twist the regulator slightly and pull the pressure regulator from the fuel rail. Use a shop towel to catch fuel spillage as the regulator is removed.
  6. Remove the O-rings and O-ring back-up.

To install:
  1. Clean all parts well. DO NOT use shop compressed air to test or clean a fuel pressure regulator. Clean the fuel pressure regulator screen, if necessary. DO NOT immerse the fuel pressure regulator in a solvent bath or it will be damaged.
  2. If the filter screen has been contaminated, it should be removed and the pressure regulator replaced.
  3. Lubricate the new pressure regulator O-rings with clean engine oil. Install the O-ring back-up, the large O-ring and then the small O-ring. Install the pressure regulator and secure with the snapring.
  4. Attach the vacuum hose.
  5. Connect the negative battery cable.
  6. Inspect for leaks using the following procedure:
    1. Turn the ignition switch to the ON position for 2 seconds.
    2. Turn the ignition switch to the OFF position for 10 seconds.
    3. Turn the ignition switch to the ON position again.
    4. Inspect all areas for fuel leaks.

  1. Disconnect the negative battery cable.
  2. Relieve the fuel system pressure.
  3. Clean any dirt from the fuel pressure regulator retaining ring.
  4. Remove the vacuum hose from the pressure regulator.
  5. Remove the snaprings. Twist the regulator slightly and pull the pressure regulator from the fuel rail. Use a shop towel to catch fuel spillage as the regulator is removed.
  6. Remove the O-rings and O-ring back-up.

To install:
  1. Clean all parts well. DO NOT use shop compressed air to test or clean a fuel pressure regulator. Clean the fuel pressure regulator screen, if necessary. DO NOT immerse the fuel pressure regulator in a solvent bath or it will be damaged.
  2. If the filter screen has been contaminated, it should be removed and the pressure regulator replaced.
  3. Lubricate the new pressure regulator O-rings with clean engine oil. Install the O-ring back-up, the large O-ring and then the small O-ring. Install the pressure regulator and secure with the snapring.
  4. Attach the vacuum hose.
  5. Connect the negative battery cable.
  6. Inspect for leaks using the following procedure:
    1. Turn the ignition switch to the ON position for 2 seconds.
    2. Turn the ignition switch to the OFF position for 10 seconds.
    3. Turn the ignition switch to the ON position again.
    4. Inspect all areas for fuel leaks.
1helpful
1answer

Overreving with no power and excessive gas consumption air filter cleaned map sensor replaced fuel pump and filter

usually caused by busted diaphram in fuel pressure regulator allowing fuel to be drawn thru regulator directly to intake manifold. Pull vacuum line off regulator, plug line with golf tee, start car and watch to see if gas comes out of regulator. If yes, turn off car, replace regulator. The regulator sits near the fuel rail on the top of the engine as shown below. I will paste replacement instructions below from autozone.com in case you need to replace the regulator. Please let me know if you have any questions.
jturcotte_421.gif


Removal & Installation

4.2L Engine

  1. Relieve the fuel system pressure.
  2. Remove the air cleaner outlet resonator.
  3. Disconnect the engine wiring harness from the retaining clips at the front of the engine.
  4. Disconnect the fuel pressure regulator vacuum line.
  5. Clean any dirt from the fuel pressure regulator and the surrounding area.
  6. Disconnect the fuel return pipe.
  7. Remove the fuel return pipe retainer.
  8. Remove the fuel pressure regulator retainer.
  9. Remove the fuel pressure regulator.
  10. Inspect the regulator filter screen for contamination. If contaminated, replace the fuel pressure regulator.

To install:
  1. Install the regulator filter.
  2. Install the new O-ring on the fuel pressure regulator.
  3. Lubricate the fuel pressure regulator O-ring with clean engine oil.
  4. Push the fuel pressure regulator into the regulator housing on the fuel rail.
  5. Install the fuel pressure regulator retainer. Tighten the regulator retainer screw to 71 inch lbs. (8 Nm).
  6. Install the fuel return pipe retainer. Tighten the return pipe retainer screw to 71 inch lbs. (8 Nm).
  7. Connect the fuel return pipe.
  8. Connect the fuel pressure regulator vacuum line.
  9. Connect the negative battery cable.
  10. Inspect for leaks:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.

  11. Install the engine wiring harness into the retaining clips at the front of the engine.
  12. Install the air intake resonator.
1helpful
2answers

Fuel Pump Regulator on 2003 Buick Century 6 cyclinder. How much trouble is it to replace?

easy,it's on the fuel rail,make sure that is the problem and not the pump,check fuel pressure before the regulator.











TIM..........
0helpful
3answers

2000 Malibu Starts then looses fuel pressure I have replaced the fuel pump and the fuel pump relay still same problem

Keep in mind that you have several components there:
- Fuel Pump Sender Assembly,
- Fuel Pressure Regulator,
- Fuel Rail Assembly, and
- Fuel Injectors.

1.- Fuel Pump (Sender Assembly) - TESTING
Refer to the accompanying charts for fuel pump diagnosis and testing.

The fuel injection system remains under pressure, even after the engine has been turned OFF. The fuel system pressure must be relieved before disconnecting any fuel lines. Failure to do so may result in fire and/or personal injury.

eb744a2.jpg

Fig. 3.1L engine OBD system check to be done before fuel pump relay circuit diagnosis


26456ba.jpg

Fig. 3.1L engine fuel pump relay circuit diagnosis (1 of 2)


b3b739d.jpg

Fig. 3.1L engine fuel pump relay circuit diagnosis (2 of 2)


db78a73.jpg

Fig. View of the fuel pressure test port (Schrader valve)-3.1L engine

A - 3.1L engine fuel system pressure test (1 of 4)
B - 3.1L engine fuel system pressure test (2 of 4)
C - 3.1L engine fuel system pressure test (3 of 4)
D - 3.1L engine fuel system pressure test (4 of 4)

c8a9798.jpg

Fig. The fuel pump/fuel sender module assembly is mounted in the fuel tank


2.-
Fuel Pressure Regulator - REMOVAL & INSTALLATION

(the fuel pressure regulator, which is located on the fuel rail assembly)

NOTE:
Before removing the fuel regulator assembly, place a clean shop towel under the regulator to catch any fuel drips

  1. Properly relieve the fuel system pressure.
  2. If not done already, disconnect the negative battery cable.
  3. On the 3.1L engine, remove the intake manifold plenum, as outlined in .
  4. On the 2.4L engine, remove the fuel rail. Refer to procedure earlier in this section.
  5. Detach the vacuum line from the regulator.
  6. Place a shop towel under the regulator to catch any fuel that may drip out. Unfasten the fuel pressure regulator retaining screw, then remove the regulator by twisting and pulling it from the fuel rail.
  7. Remove and discard the O-ring seal. Inspect the filter screen for contamination and replace if necessary.
To install:
  1. Prior to assembling the pressure regulator to the fuel rail, lubricate the new rail-to-regulator O-ring seal with clean engine oil.
  2. Place the O-ring on the pressure regulator and install the pressure regulator to the fuel rail.
  3. Install the retainer or coat the regulator mounting screws with an approved thread locking compound and secure the pressure regulator in place. Tighten the mounting screw to 76 inch lbs. (8.5 Nm).
  4. If removed, install the fuel rail assembly to the engine.
WARNING The fuel return pipe must be connected before tightening the regulator retaining screw to prevent the regulator from rotating. Rotation of the regulator could damage the retainer and spacer bracket and lead to a fuel leak at the regulator inlet.
  1. Connect the fuel feed line and return line to the fuel rail assembly, use a backup wrench on the fittings to prevent turning.
  2. Attach the vacuum line to the regulator.
  3. On the 3.1L engine, install the intake manifold plenum.
  4. Connect the negative battery cable. Turn the ignition to the ON position for two seconds, then turn it to the OFF position for ten seconds. Turn again to the ON position and check for fuel leaks.

continue...

3helpful
1answer

Where is fuel pressure regulatore located

For 2000 Chevrolet Truck Blazer 4WD 4.3L SFI 6cyl
If your engine is a 4.3L V-6 with CPI (central point injection) it is inside the upper intake manifold. The upper intake manifold is bolted on top of the normal intake manifold.

The throttle body is mounted on it and your fuel lines terminate into the center of this.


Removal & Installation
  1. Relieve the fuel system pressure.
  2. Remove the air cleaner outlet resonator.
  3. Disconnect the engine wiring harness from the retaining clips at the front of the engine.
  4. Disconnect the fuel pressure regulator vacuum line.
  5. Clean any dirt from the fuel pressure regulator and the surrounding area.
  6. Disconnect the fuel return pipe.
  7. Remove the fuel return pipe retainer.
  8. Remove the fuel pressure regulator retainer.
  9. Remove the fuel pressure regulator.
  10. Inspect the regulator filter screen for contamination. If contaminated, replace the fuel pressure regulator.
To install:


aaf5240.jpg
Fig. Fuel pressure regulator-4.2L engine
  1. Install the regulator filter.
  2. Install the new O-ring on the fuel pressure regulator.
  3. Lubricate the fuel pressure regulator O-ring with clean engine oil.
  4. Push the fuel pressure regulator into the regulator housing on the fuel rail.
  5. Install the fuel pressure regulator retainer. Tighten the regulator retainer screw to 71 inch lbs. (8 Nm).
  6. Install the fuel return pipe retainer. Tighten the return pipe retainer screw to 71 inch lbs. (8 Nm).
  7. Connect the fuel return pipe.
  8. Connect the fuel pressure regulator vacuum line.
  9. Connect the negative battery cable.
  10. Inspect for leaks:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
  11. Install the engine wiring harness into the retaining clips at the front of the engine.
  12. Install the air intake resonator.
Hope help with this (remember rated this post).
0helpful
1answer

How to change a fuel pressure regulator in a 1997 pontiac grand prix

GM Century/Lumina/Grand Prix/Intrigue 1997-2000
Fuel Pressure Regulator - Removal & Installing

The fuel pressure regulator is a diaphragm-operated relief valve with fuel pump pressure on one side and regulator spring pressure and intake manifold vacuum on the other side. The regulator's function is to maintain a constant fuel pressure across the injectors at all times. The pressure regulator compensates for engine load by increasing fuel pressure as engine vacuum drops.

The fuel pressure regulator is serviced as a separate component. When servicing the pressure regulator, make sure that the O-ring back-up, large O-ring, filter screen and small O-ring are properly positioned on the pressure regulator.


44dcbf8.jpg Fig. Cutaway view of a typical fuel pressure regulator


REMOVAL & INSTALLATION
The need to work as cleanly as possible cannot be over-emphasized. Even the smallest amount of dirt, if allowed into the fuel pressure regulator and/or the fuel rail, will find its way to the fuel injectors. The nozzle openings of the injectors are very small. Keep hands and tools clean. Clean the areas to be disconnected with a suitable solvent. Carefully cover open fittings and connections to keep out foreign material. Dirt in the injectors almost guarantees a clogged fuel injector and engine performance problems.
3.1L and 3.4L (VIN E) Engines
  1. Disconnect the negative battery cable.
  2. Relieve the fuel system pressure using the procedures found in this section.
  3. Remove the upper intake manifold assembly. Please see .
  4. Disconnect the vacuum line from the pressure regulator.
  5. Remove the regulator retaining screw and remove the retainer bracket. Using a clean shop cloth to catch fuel spillage, carefully pull the regulator from the fuel rail. Twist the regulator slightly while removing to ease removal. Discard the O-ring.

4ecb713.jpg

Fig. Exploded view of the fuel pressure regulator mounting-3.1L and 3.4L (VIN E) engines
To install:
  1. Clean all parts well. DO NOT use shop compressed air to test or clean a fuel pressure regulator. Clean the fuel pressure regulator screen, if necessary. DO NOT immerse the fuel pressure regulator in a solvent bath or it will be damaged.
  2. If the filter screen has been contaminated, it should be removed and the pressure regulator replaced.
  3. Lubricate a new pressure regulator O-ring with clean engine oil and install on the regulator inlet.
  4. Install the fuel return pipe to the regulator.
  5. Install a new retainer and spacer bracket into the slot on the fuel rail and install the pressure regulator to the fuel rail. Tighten the fuel return line nut to 13 ft. lbs. (17 Nm).
  6. Connect the vacuum line to the pressure regulator and install the retainer screw. Tighten to 76 inch lbs. (8.5 Nm).
  7. Inspect and verify that the retainer and spacer bracket is engaged in the slots in the fuel rail. Grasp and pull on the regulator to ensure that it is properly seated.
  8. Install the upper intake manifold. Please see .
  9. Connect the negative battery cable.
  10. Inspect for leaks using the following procedure:
    • Turn the ignition switch to the ON position for 2 seconds.
    • Turn the ignition switch to the OFF position for 10 seconds.
    • Turn the ignition switch to the ON position again.
    • Inspect all areas for fuel leaks.

Other size engine can find in autozone.com (free register).

Hope this help (remember rated this).
0helpful
2answers

2002 Accent Fuel Pump problems

I think that the 2002 accents still have a external fuel pump i would change that but to be shue it is a fuel problem remove the fuel line from the fuel rail and cycle the key on and off checking to see that there is no fuel spurting out of the line. New fuel pumps aer extremly quiet
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