Question about Yamaha 2004 Raptor 660R

1 Answer

I have a 2001 raptor 660 and it's got a replace the sprockets in the chain and when I did that the front sprocket like gave compression loose and now it won't start it just turns over I don't know what I might have done

Posted by on

Ad

1 Answer

  • Level 2:

    An expert who has achieved level 2 by getting 100 points

    MVP:

    An expert that got 5 achievements.

    Cheetah:

    An expert who has answered 20 or more questions within one hour.

    Hot-Shot:

    An expert who has answered 20 questions.

  • Expert
  • 134 Answers

Timing jumped . had it in gear when u removed chain sprocket. need to align timing ears. check utube for a how to video. its not a simple job . recommend a well known shop do repairs. sorry no easy fix.

Posted on Feb 20, 2019

Ad

6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi there,
Save hours of searching online or wasting money on unnecessary repairs by talking to a 6YA Expert who can help you resolve this issue over the phone in a minute or two.

Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.

Here's a link to this great service

Good luck!

Posted on Jan 02, 2017

Ad
MakisRC51
  • 408 Answers

SOURCE: drive chain goes loose and tight on back wheel turn

No.That was the problem.The chain and the sprockets needed to be renewed.
When you will take, the rear sprocket's base, off the axle check it's bearing.Just put your finger in and turn it slowly to see if it "locks" instantly.It will be nice if you renew it now that you disassembling the chain drive system.

Posted on Jun 07, 2009

  • 61 Answers

SOURCE: homelite chainsaw sprocket and clutch for chain

You can get the parts at your local tool rental store.. They should be able to do the service themselves to if you dont want to do it.. Let me know how you make out..

Posted on Jul 10, 2009

c17hydro
  • 2989 Answers

SOURCE: Timing Chain Cover, Chain, Sprockets, replacement

2.2L VIN 4 To Remove:

  1. Remove or disconnect the following:
    • Drive belt.
    • Drive belt tensioner.
    • Alternator.
    • Power steering pump. Place the pump aside with the lines attached.
  2. Lift the vehicle.
  3. Remove or disconnect the following:
    • Oil pan.
    • Crankshaft pulley and hub.
    • Timing cover bolts.
    • Timing cover. If necessary, tap with a rubber mallet to loosen the cover.
  4. Clean the mating surfaces.
To Install:
  1. Install or connect the following:
    • Timing cover gasket.
    • Timing cover and the bolts. Tighten the bolts to 11 Nm (97 in. lbs.).
    • Crankshaft pulley hub and the crankshaft pulley.
    • Oil pan.
  2. Lower the vehicle.
  3. Install or connect the following:
    • Power steering pump.
    • Alternator.
    • Drive belt tensioner.
    • Drive belt.

Posted on Aug 30, 2009

rwvanlue
  • 486 Answers

SOURCE: Chain sprocket worn out

Outboard drums (drums on the outside of the clutch) are held on by a nut or e-clip.

Inboard drums are held on by the clutch which is threaded onto the crankshaft. And there is the challange.
***NOTE all chain saw clutches have LEFT hand threads, so, rightey loosey, lefty tightey. (just backwards from everything else)

*** NOTE #2: DO NOT USE AN IMPACT GUN
this will most certainly shear the flywheel key or damage the flywheel !!!!! (after 35 years, you can ask me how I know that, LOL)

1) Use a piston stop to hold piston from moving: THIS IS A MUST !!!
Ok, so you do not have one, let's make one.
a) remove the spark plug
b) insert a piece of recoil rope into the cylinder hole, leaving a tail to remove it by. (rope, large shoe string, anything that is soft, that is aprox 1/4 to 5/16 in diameter to place into the spark plug hole to help the piston to stop it's travel by filling up the empty space. Just make sure you can remove it later)
c) secure the saw (extra set of hands may be needed) and with a suitable wrench on the clutch center, rotate the clutch to the right until piston comes to a stop. With a hammer, tap the wrench to aid in rotation. This can be very difficult, and may take several taps.
d) after removed, inspect and grease the drum bearing before re-assemlby.
e) upon re-assembly of clutch, tighten by hand only, NO hammer required. The force of the chain will tighten the clutch.
f) remove the rope, and re-install the spark plug.

I’m happy to assist further over the phone at https://www.6ya.com/expert/rolandw_c013176d62ee17ae

Posted on Nov 22, 2009

  • 2 Answers

SOURCE: Chain & Sprocket turn, but Rear Wheel Not engaging/spinning

The problem is witht he flywheel on the rear wheel assembly. I had mine fixed by a professional last night (at a bike store). Razor uses a very cheap spring that is designed to fail and then to top that off did not use enough bearings as well (12 bearings short out of the factory). My son had also sprayed WD-40 all around the back axle (trying to make it faster). This is bad because, the bearings are packed in grease and WD-40 is a de-greaser. Never get WD-40 anywhere near your back axle!!! Anyway, the flywheel was way easier to remove than I thought. It is threaded onto the rim's axle shaft and just screws off. Once you get the flywheel, off you have to take it apart, fabricate a new spring (my son's new spring came from an old 10 speed's tensioning spring), reset the 3 pawls, repack the bearings, put the flywheel back together, and screw it back onto the wheel. I will post a YouTube video on this later. Hopefully this is enough info to get you started.

Posted on Nov 03, 2010

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

Chain will not stay on


Jessica:

First, check the chain and sprockets. Check the two chain sprockets for worn or bent teeth. If either of the sprockets is damaged, replace them. If the sprockets are OK, Check the chain for any damage If the chain is damaged, replace it. You are checking the chain for kinks, stiff links, damage to the link side connectors, and checking that the chain is not bent (side to side) Check to see If the chain is loose. If it is, you'll need to loosen the rear axle nuts and pull the rear tire backwards to tighten the chain, then tighten the rear axle nuts. *Make sure that the rear sprocket lines up with the front sprocket*. Just lay a straight edge along the two sprockets, ( A yardstick will do), and make sure that the sprockets touch the yardstick along the whole length of the sprockets. If the rear sprocket is cocked (not lined up with the front sprocket) loosen the axle nuts again and push on one side of the rear tire or the other side until the sprockets line up.
When you are finished tightening the rear axle nuts, pull up on the chain between the sprockets... the chain should not move up or down more than 1/8 of an inch. The chain will stretch over time, and you need to check the chain for looseness before riding.


Happy and safe riding!

Feb 01, 2014 | Razor MX500 Dirt Rocket

1 Answer

Timing chain 96 maxima broke


Check your owner's manual for the recommended mileage for replacing your timing chain. Replacement for a Nissan Maxima is 60,000 miles.2 Locate the timing chain. Replace it if the automatic chain adjuster (also known as the tensioner) is damaged or worn.3 Release the pressure in the fuel system, drain the cooling system and disengage the negative battery cable. 4 Undo the upper radiator hose, engine drive belts, power steering pulley and pump with bracket, air duct, passenger front wheel and engine side and undercovers, front exhaust pipe, cylinder head front mounting bracket and head cover, rocker cover, distributor and distributor cap and spark plugs.5 Take off the intake manifold support and move the No. 1 piston at "Top Dead Center" (TDC) of the compression stroke.6 Disconnect the cylinder head front cover, water pump pulley, thermostat housing, upper and lower tensioner and slack side timing chain guide, idler sprocket bolt, camshaft sprocket bolts, sprockets, mounting caps and camshafts. 7 Disengage the cylinder head with the manifolds, idler sprocket shaft, upper timing chain, center crossmember, oil pan and strainer assembly, crankshaft pulley, engine front mount and bracket and the front timing cover. Remove the oil seal and unfasten the timing chain cover, idler and crankshaft sprockets and the oil pump drive spacer. 8 Unfasten the timing chain guide. install Your Timing Chain 1 Grease the oil seal lip with engine oil and place it in the front cover. Verify that the No. 1 piston is at "Top Dead Center" (TDC) of the compression stroke. 2 Reconnect the crankshaft sprocket (marks should point toward the engine's front), oil pump drive spacer and timing chain guide and the lower timing chain. Line up all mating marks.3 Hook up the crankshaft sprocket and pulley, lower timing chain, front cover assembly, engine mount and front mounting bracket, oil strainer and pan assembly and center crossmember.4 Reattach the upper timing chain, idler sprocket (to the back side), cylinder head assembly, idler sprocket bolt and exhaust and intake camshafts. Place the intake camshaft knock pin at 9 o'clock and the exhaust pin at noon. Connect the camshaft bearing caps and distributor brackets and secure all mounting bolts.5 Eliminate any old material from the pan and cylinder block mounting surfaces. Rub on a 3.5 to 4.5mm bead of liquid gasket over the oil pan and cylinder block.6 Attach the upper timing chain to the idler sprockets and secure the cylinder head bolts.7 Refill the cooling system. Hook up the negative battery cable and any other disconnected items. Start the engine and look for leaks.

Oct 14, 2011 | 1996 Nissan Maxima

1 Answer

Need diagram how to install timing chain 2004 Malibu overhead cam


Procedure is pasted below. Please let me know if you have questions.
Removal & Installation2.2L Engine
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Drain the engine oil.
  4. Remove or disconnect the following:
    NOTE The timing chain has 2 matching colored links and 1 uniquely colored link.
    Negative battery cable, PCV hose, Fuel line bracket, Ignition coil and module assembly Ground strap from camshaft cover, Camshaft cover, Front fender liner, Accessory drive belt Crankshaft balancer pulley, Accessory drive belt tensioner, Front cover-to-water pump bolt Remaining front cover bolts, Front cover
  5. Rotate the engine until the crankshaft sprocket mark aligns with the matching colored link (2) at the 5 o-clock position.
  6. Confirm that the INT diamond on the intake camshaft sprocket is aligned with the uniquely colored link at (1) the 2 o-clock position.
  7. Confirm that the EXH triangle on the exhaust camshaft sprocket is aligned with the matching colored link (3).
  8. Remove or disconnect the following:
    NOTE Use a 24 mm wrench to hold the camshafts to prevent them from turning.
    Timing chain tensioner, Fixed timing chain guide access plug, Fixed timing chain guide Upper timing chain guide, Exhaust camshaft sprocket, Timing chain tensioner guide Intake camshaft sprocket, Timing chain through the top of the cylinder head Crankshaft sprocket

    jturcotte_638.jpg

    Fig. Lining up the crankshaft sprocket mark with the colored link in the 5 o-clock position (2).


    jturcotte_639.jpg

    Fig. Aligning the intake camshaft sprocket mark with the colored link in the 2 o-clock position (1).


    jturcotte_640.jpg

    Fig. Aligning the exhaust camshaft sprocket (3).

To install:
  1. Install the crankshaft sprocket with the timing mark in the 5 o-clock position.
  2. Assemble the intake camshaft sprocket to the timing chain with the timing mark lined up with the uniquely colored link (1). Hand tighten a new intake camshaft sprocket bolt.
  3. Lower the timing chain through the opening in the cylinder head.
  4. Route the timing chain around the crankshaft sprocket and line up the first marching colored link (2) with the timing mark on the crankshaft sprocket.
  5. Install the exhaust camshaft sprocket with a new bolt loosely onto the exhaust camshaft.
  6. Align the timing mark on the sprocket with the last matching colored (3).
  7. If necessary, align the camshaft as follows:
    1. Using a 24 mm wrench, first turn the intake camshaft until the alignment feature on the back of the camshaft sprocket seats in the notch in the front of the intake camshaft.
    2. Turn the crankshaft 45 degrees in either direction.
    3. Turn the intake camshaft to the appropriate location.
    4. Turn the crankshaft back to top dead center (TDC).
  8. When the sprocket seats in on the camshaft, tighten the sprocket bolt hand tight.
  9. Verify all of the colored links and the appropriate timing marks are still aligned.
  10. Install the fixed timing chain guide. Tighten the bolts to 133 inch lbs. (15 Nm).
  11. Install the upper timing chain guide. Tighten the bolts to 89 inch lbs. (10 Nm).
  12. Using a 24 mm wrench to hold the camshafts, tighten the camshaft sprocket bolts 63 ft. lbs. (85 Nm) plus 30 degrees.
  13. Measure the timing chain tensioner from end to end. A new tensioner should be supplied in the fully compressed non-active state. A tensioner in the compressed state will measure 2.83 inches (72 mm) front end to end. A tensioner in the active state will measure 3.35 inches (85 mm) from end to end.
  14. If the timing chain tensioner is not in the compressed state, perform the following steps:
    1. Remove the piston assembly from the body of the timing chain tensioner by pulling it out.
    2. Install the bottom half of the Tensioner tool J-45027-2 into a vise.
    3. Install the notch end of the piston assembly into the bottom half of the tensioner tool.
    4. Using the top half of the Tensioner tool J-45027-1, turn the ratchet cylinder into the piston.
    5. Install the compressed piston assembly back into the timing chain tensioner body until it stops at the bottom of the bore. Do not compress the piston assembly against the bottom of the bore.

  15. Install the timing chain tensioner assembly. Tighten to 66 ft. lbs. (75 Nm).
  16. Release the timing chain tensioner by compressing it approximately 0.08 inches (2mm). Feed a rubber-tipped tool down through the cam drive chest to reset on the cam chain. Give the tool a sharp jolt diagonally downwards to release the tensioner.
  17. Install the timing chain oiling nozzle.
  18. Install the timing chain guide bolt access hold plug with silicone sealant on the threads. Tighten the plug to 59 ft. lbs. (90 Nm).
  19. Install or connect the following:

    Camshaft cover. Tighten the bolts to 89 inch lbs. (10 Nm). Front cover with new gasket. Tighten the bolts to 18 ft. lbs. (25 Nm). Accessory drive belt tensioner. Tighten the bolts to 33 ft. lbs. (45 Nm). Crankshaft balancer pulley using a new bolt. Tighten the bolt to 74 ft. lbs. (100 Nm) plus 75 degrees. Accessory drive belt, Front fender liner, Ground strap to camshaft cover Ignition coil and module assembly, Fuel line bracket, Air intake assembly, Negative battery cable
  20. Refill the cooling system to the correct level.
  21. Refill the engine with oil to the correct level.
  22. Start the engine and check for leaks.

    jturcotte_2381.gif

    Fig. Compressing the timing chain tensioner-2.2L engine.

Oct 06, 2011 | 2004 Chevrolet Malibu

2 Answers

My timing chain sounds loose. can it be adjusted or should it be replaced? 2003 nissan altima 2.0


If it is running loose for a long time and is worn then should be replaced as soon as
But if the tensioner has come loose which it shouldn't have then an inspection of the links will further tell you if it should be replaced.There are ways to inspect the timing chain.This is a rough guide.

Timing Chain and Sprockets Cleaning and Inspection
  1. Clean the components with cleaning solvent.
    Caution Wear safety glasses in order to avoid eye damage.

  2. Dry the components with compressed air.
    tiftogif.gif

  3. Inspect the timing chain for binding or wear.
    tiftogif(1).gif

  4. Inspect the camshaft and crankshaft sprockets for:
    • Worn teeth (1)
    • Damaged teeth (2)
    • Chipped teeth (3)
    • Worn valleys between the sprocket teeth

    tiftogif(2).gif

  5. Inspect the crankshaft sprocket keyway for wear.
  6. Inspect the crankshaft sprocket oil pump drive splines for wear.
    tiftogif(3).gif

  7. Inspect the chain guide (232) for the following conditions:
    • Loose metal inserts (1)
    • Cracking (2) in the chain contact area
    • Excessive grooves (3) in the chain contact area Grooves 1 mm (0.040 in) or less in depth are to be considered normal wear.

Sep 08, 2011 | 2003 Nissan Altima

1 Answer

How do I change a front sprocket?


Thank you for contacting FixYa with your inquiry.
Go to this link and drill down to below indicated: http://cyclehuttktm.com/FicheFinderNew/FicheFinder.aspx 2001 > 400 SX RACING > ENGINE > TRANSMISSION II
You can loosen the chain tension from the adjusters at the end of the swing arm. Then remove the mud guard (If exists) covering the front sprocket. Remove the M10 X 18mm bolt holding the sprocket. Slide the sprocket and chain off the spline and change out. If unable to slide off the spline you can always open the master link on the chain and do same step.

Use reverse process to re-install new sprocket. Readjust chain tension and make sure to re-tighten axel nuts. Good idea to use Locktite on the 10 x 18 bolt and spring washer holding the front sprocket. Replace mud guard or leave off as to your preference.
Kind regards,
TF



Jul 21, 2011 | 2001 KTM SX 400 Racing

2 Answers

2001 chev cavalier timming chain diagram


Timing Chain and Gears REMOVAL & INSTALLATION 2.2L Engine Fig. 1: The timing marks on the sprockets should be in alignment. If not, turn the crankshaft until the marks are aligned 91113p63.jpg
Fig. 2: The timing chain tensioner is retained by a Torx head bolt (1) and a regular hex head bolt (2) 91113p58.jpg
Fig. 3: Unfasten the camshaft sprocket bolt 91113p59.jpg
Fig. 4: Remove the camshaft sprocket and the timing chain at the same time . . . 91113p60.jpg
Fig. 5: . . . then remove the tensioner assembly 91113p61.jpg
Fig. 6: Compress the tensioner spring and insert a cotter pin or nail in the hole provided to hold the tensioner in position 91113p62.jpg
  1. Disconnect the negative battery cable.
  2. Remove the front cover as previously detailed.
  3. Place the No. 1 piston at TDC of the compression stroke so that the marks on the camshaft and crankshaft sprockets are in alignment (see illustration).
  4. Loosen the timing chain tensioner nut as far as possible without actually removing it.
  5. Remove the camshaft sprocket bolts and remove the sprocket and chain together. If the sprocket does not slide from the camshaft easily, a light blow with a soft mallet at the lower edge of the sprocket will dislodge it.
  6. Using a suitable gear puller, remove the crankshaft sprocket. To install:
  7. Press the crankshaft sprocket back onto the crankshaft.
  8. Install the timing chain over the camshaft sprocket and then around the crankshaft sprocket. Make sure that the marks on the two sprockets are in alignment (see illustration). Lubricate the thrust surface with Molykote® or its equivalent.
  9. Align the dowel in the camshaft with the dowel hole in the sprocket and then install the sprocket onto the camshaft. Use the mounting bolts to draw the sprocket onto the camshaft and then tighten to 66-68 ft. lbs. (91-95 Nm).
  10. Lubricate the timing chain with clean engine oil. Tighten the chain tensioner.
  11. Installation of the remaining components is in the reverse order of removal. Fig. 7: Exploded view of the timing chain and sprockets - 2.2L OHV engine 87953107.gif

Nov 11, 2010 | Chevrolet Cavalier Cars & Trucks

1 Answer

I have A 2000 zx600j and I took off the rear tire to change the sprocket. My mistake was doing the back before the front sprocket and I've already cut the chain. Now I'm having a heck of a time breaking...


You will need an impact gun to break it loose, how are you holding the sprocket still, any moving absorbs the torque you apply and stops the breaking loose of the sprocket.

Nov 01, 2010 | 2001 kawasaki ZX-6R Ninja

1 Answer

How do you set the timing chain for a 2000 cavalier?


Timing Chain and Gears REMOVAL & INSTALLATION 2.2L Engine Fig. 1: The timing marks on the sprockets should be in alignment. If not, turn the crankshaft until the marks are aligned 91113p63.jpg
Fig. 2: The timing chain tensioner is retained by a Torx head bolt (1) and a regular hex head bolt (2) 91113p58.jpg
Fig. 3: Unfasten the camshaft sprocket bolt 91113p59.jpg
Fig. 4: Remove the camshaft sprocket and the timing chain at the same time . . . 91113p60.jpg
Fig. 5: . . . then remove the tensioner assembly 91113p61.jpg
Fig. 6: Compress the tensioner spring and insert a cotter pin or nail in the hole provided to hold the tensioner in position 91113p62.jpg
  1. Disconnect the negative battery cable.
  2. Remove the front cover as previously detailed.
  3. Place the No. 1 piston at TDC of the compression stroke so that the marks on the camshaft and crankshaft sprockets are in alignment (see illustration).
  4. Loosen the timing chain tensioner nut as far as possible without actually removing it.
  5. Remove the camshaft sprocket bolts and remove the sprocket and chain together. If the sprocket does not slide from the camshaft easily, a light blow with a soft mallet at the lower edge of the sprocket will dislodge it.
  6. Using a suitable gear puller, remove the crankshaft sprocket. To install:
  7. Press the crankshaft sprocket back onto the crankshaft.
  8. Install the timing chain over the camshaft sprocket and then around the crankshaft sprocket. Make sure that the marks on the two sprockets are in alignment (see illustration). Lubricate the thrust surface with Molykote® or its equivalent.
  9. Align the dowel in the camshaft with the dowel hole in the sprocket and then install the sprocket onto the camshaft. Use the mounting bolts to draw the sprocket onto the camshaft and then tighten to 66-68 ft. lbs. (91-95 Nm).
  10. Lubricate the timing chain with clean engine oil. Tighten the chain tensioner.
  11. Installation of the remaining components is in the reverse order of removal. Fig. 7: Exploded view of the timing chain and sprockets - 2.2L OHV engine 87953107.gif
prev.gif next.gif

Oct 03, 2010 | Mr Gasket Timing Cover Chevrolet El Camino...

1 Answer

Ineed to know how to set the cam timing on my raptor 660, and which way the cam lobs must face?


piston at tdc and inlet cam lobe must face the back and exhaust cam face the front you should see marks on the cam sprocket that line up with the surface of the head.

Jul 31, 2009 | 2004 Yamaha XT 660 R

Not finding what you are looking for?
Yamaha 2004 Raptor 660R Logo

Related Topics:

20 people viewed this question

Ask a Question

Usually answered in minutes!

Top Yamaha ATVs Experts

 Scott Tx
Scott Tx

Level 2 Expert

598 Answers

Wayne McNeil

Level 2 Expert

173 Answers

Marvin
Marvin

Level 3 Expert

83959 Answers

Are you a Yamaha ATV Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...