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David Lowe Posted on May 01, 2018
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660 yamaha raptor keep tearing out 2nd gear? how to fix it ?

1 Answer

Steve P

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  • Yamaha Master 3,912 Answers
  • Posted on Sep 14, 2018
Steve P
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Take it to a PROFESSIONAL Factory trained mechanic..they have the skills and expertise to figure out why this is happening. Make sure YOU tell the mechanic everything you can think of..your riding style,..do you drag race it?.. do "burnouts"?.. play in the mud..??..etc..etc..
He needs to know this!! (he will ask if he is really good!!)

5 Related Answers

Anonymous

  • 2 Answers
  • Posted on Mar 21, 2009

SOURCE: Yamaha 2001 Raptor 660, sat for a year, wont

Your gas is bad.  I have to change my all the time If your starter turns but dose not engage the starter barring is out DO NOT BUY STOCK. buy after market when you replace that.  they 

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Anonymous

  • 431 Answers
  • Posted on May 14, 2009

SOURCE: Yamaha 660 raptor dies when choke is tuned off

hello I am Vortash .. I would say your problem is either blocked idler jets or incorrect fuel mixture ( Air to fuel not correct ) take the bike to your local garage to use their air line unless you have a compressor of your own remove the fuel feed tank side and blow it through with the airline if this don't cure it you will probably need to have the carbs tuned to manufacturesr spec's , If you are more mechanicaly minded strip the idler jets out pass a fine strip of wire through them and replace .You can also get this problem if you have an air leak on the maniflod or the carb bowl etc hope this helps regards Vortash

Anonymous

  • 142 Answers
  • Posted on Jun 02, 2009

SOURCE: Yamaha 2001 Raptor 660, need to clean my carb

Drain and replace the gas with fresh.
Remove the air cleaner and spray carb cleaner into the inlet. Work your throttle a little then put everything back together and try to start it.

Anonymous

  • 1 Answer
  • Posted on Jan 06, 2010

SOURCE: 02 YMF660 Yamaha Raptor won't rev

dude i have a 02 rapter 660 the reverse light was on and it wasent reving i took the battery out and took the ecu out and i found some disconnected wires fixed them and every thing was fine. if you still have a probley with it check the ecu...

Anonymous

  • 185 Answers
  • Posted on Oct 26, 2012

SOURCE: raptor 660 backfires and pops

Hi mate most common setting on almost all carbs would be 1.5 to 2.5 turns out. if runs better with less turns out than this range, then you need smaller pilot jet, or if needs more turns out then 2.5 you need bigger pilot jet. The glowing red header pipe is normal every yamaha I know will do this especially if left to idle for more than a minute... Regarding issue of popping this nearly always due to lean pilot circuit. first step clean pilot jet and or up size your pilot jet 2 or 3 sizes. just to clarify the turns out procedure make sure you are counting a full 360 degree turn out as 1 turn. I have seen in the past guys adjusting this air/fuel mixer and counting 180 degrees as 1 turn out needless to say it don't work... cheers mate hope it helps

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According to an "ATV Rider" 2009 article, "When the Grizzly was introduced in 1998 as a 600cc machine, the top was blown right off the displacement wars of the time."
It was replaced in 2002 with Yamaha Grizzly 660, an even bigger engine derived from the well-established all-terrain vehicle (ATV) Yamaha Raptor 660R.
Grizzly's 660 cubic centimeter (cc), four-stroke, liquid-cooled single overhead camshaft, five-valve engine performs well in open country, but sometimes it causes serious problems for owners.
Before you call a Grizzly dealer, however, trying a few tricks in your garage can save you a lot of time and money.

Check the fuel level.
Locate the fuel meter indicator on top of the multifunction display.
If it does not work properly, open the fuel tank, and push the Yamaha 660 Grizzly side to side.
Ensure the fuel is not contaminated by water or rust.
If you have not driven your Grizzly 660 for a long time, drain the tank completely, and fill it with a fuel tank cleaner.

Check fuel hoses for cracks or leakage.
The hoses should be soft and simple to bend.
Replace those that show any sign of wear.

Check the compression.
Screw a compression tester into the spark plug hole, and press the electric starter button.
If no compression exists, contact a Yamaha dealer.
Wipe wet or dirty electrodes with a dry cloth.
The spark plug gap should be checked regularly

Correct the spark plug gap.
Measure the gap with a wire thickness gauge.
If necessary, adjust it to 0.8mm using a screwdriver or replace the spark plug.
Use only a Yamaha-specified spark plug.

Check the Yamaha 660 Grizzly's battery.
Operate its electric starter.
If the Grizzly starts quickly, then its battery is in good condition.
If the engine turns slowly, check the battery lead connections, and you may need to change the battery.
If the engine still does not eventually start, your Grizzly is beyond home repair.


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